USED GEA-NIRO MSD800

Manufacturer: GEA Niro / TVR
Model: MSD800 Spray Dryer System
Equipment Type: Fully Integrated Evaporation & Spray Drying Plant
Capacity: 5.2 Tons/Hour (Nominal)
Condition: Used
Previous Use: Dairy Processing

Description
Used GEA Niro MSD800 fully integrated evaporation and spray drying plant engineered for high-capacity dairy and liquid concentration applications. This advanced system is designed to handle total solids (TS) up to 55% and delivers efficient, consistent drying and evaporation performance.
The plant features a compact multi-stage spray dryer with an externally cladded drying chamber, eliminating internal insulation materials for improved hygiene and maintenance. Equipped with an 8-nozzle spray atomization system, internal static fluid bed, and external horizontal fluid bed, the system ensures optimal drying, heating, and cooling of product.
The integrated evaporation system includes a sophisticated multi-stage falling film evaporator combining Mechanical Vapor Recompression (MVR) and Thermal Vapor Recompression (TVR), maximizing energy efficiency through vapor reuse while maintaining product quality. The system also includes a GEA-designed baghouse, powder handling equipment, and full automation controls with frequency inverters.
Rebuilt CDI-800 + BF in 2005, with a GEA baghouse upgrade in 2007, this plant offers proven performance and reliability for industrial-scale dairy processing.

Specifications
Spray Dryer System

Manufacturer: GEA Niro
Model: MSD800
Capacity: 5.2 tons/hour (nominal)
Type: Multi-stage spray dryer
Drying Chamber: Externally cladded, no internal insulation
Atomization: (8) spray nozzles
Fluid Beds:

Internal static fluid bed
External horizontal fluid bed (heating & cooling)

Filtration: GEA-designed baghouse system
Air Heating: Steam with electrical top-up
Powder Handling: Integrated discharge and conveying system
Controls: Panels with frequency inverters

Evaporation System

Type: Multi-stage falling film evaporator
Configuration:

1 x 3-stage MVR system
1 x 5-effect TVR system + high finisher

Vapor Systems:

Mechanical Vapor Recompression (MVR)
Thermal Vapor Recompression (TVR)

Heating: Direct steam injection with regenerative section
Pre-heater: Shell & tube heat exchanger
Vacuum System: Complete with vacuum pumps
Efficiency: Designed for vapor reuse and reduced steam consumption

Applications
Ideal for large-scale concentration and drying of dairy and liquid food products requiring high efficiency and consistent powder quality.

Products This Equipment Would Be Used For

Milk powder
Infant formula
Whey powder
Dairy proteins
Skim milk powder
Whole milk powder
Nutritional powders
Plant-based powders
Coffee extracts
Food ingredient powders