60" Aluminum Coating Line

Specifications:
Manufacturer: Hunter / GFG
Strip Width: 60” Max
Strip Thickness: .008–.020”
Design: Single Coat Line
Line Speed: Rated 275 FPM • Actual 300 FPM
Entry Coil Size:
ID 20”
OD Unknown
Weight 50,000 Lbs
Exit Coil Size:
ID 16”
OD 70” Max
Weight 48,000 Lbs
Uncoiler #1: 80 HP • 800/1500 RPM • 15.983:1 Ratio
Coil Car #1: Above Ground • 50,000 Lbs
Scrap Winder: Mandrel Type With Scrap Car
Uncoiler #2: 80 HP • 800/1500 RPM • 15.983:1 Ratio
Coil Car #2: Above Ground • 50,000 Lbs
Pinch Roll
Crop Shear
Strip Joiner: Behlen • Single Die
Bridle 1 of 7
Entry Accumulator:
9 Rolls Over 8
12.8” Roll Diameter
60 Seconds Storage At 300 FPM
Bridle 2 of 7
Tension Leveler:
60” Max Strip Width
Entry Bridle (Line Bridle #3) • 2 Roll
Roll 1: 25 HP • 1750/2500 RPM • 34.13:1 Ratio
Roll 2: 50 HP • 1750/2500 RPM • 33.23:1 Ratio
Flex-Roll Section:
5 Roll Cassettes
Work Rolls: 1.125” & 1.75” Diameter
Backup Rolls: 2.25” Diameter
Exit Bridle (Line Bridle #4):
Roll 3: 150 HP • 1750/2500 RPM • 34.5:1 Ratio
Roll 4: 75 HP • 1750/2500 RPM • 33.02:1 Ratio
Bridle 5 of 7
Cleaning Section:
Stages 1–2 Vertical
Stages 3–4–5 Horizontal
Vertical Air Blow-Off
Coater:
GFG • Two-Side Coat
Rolls 10” Diameter x 72” Face
Paint Flow-Out Booth: 15 Ft
Oven:
90 Ft Long
3-Zone Gas-Fired Catenary
Exit Water Quench
Exit Air Quench
Bridle 6 of 7
Exit Accumulator:
9 Rolls Over 8
12.8” Roll Diameter
60 Seconds Storage At 300 FPM
Bridle 7 of 7
Waxer:
GFG • 2–12 MG Per Sq Ft Laydown
Exit Shear
Exit Pinch Roll
Recoiler:
60 HP • 500/2000 RPM • 18.611:1 Ratio
Mandrel Type
With Belt Wrapper, Coil Car, Downender