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NEW APEC HS900-Hyper

Overview
Description

The APEC HS-900 Hyper 5-Axis Horizontal Machining Center is a high-performance, precision-engineered solution designed to meet the demanding requirements of aerospace, mold & die, and complex component manufacturing. Built around a rigid and thermally stable structure, the machine offers generous travels of X: 1,050 mm, Y: 1,350 mm, and Z: 1,050 mm, enabling the machining of large, intricate parts with exceptional accuracy and consistency . At its core is a high-speed AGA built-in spindle featuring HSK100A taper, capable of reaching 15,000 rpm, delivering 45/54 kW (S1/S6) power and up to 143 Nm torque, making it highly suitable for high-efficiency aluminum machining as well as demanding cutting applications. The spindle incorporates an independent cooling system and thermal monitoring to ensure long-term reliability and consistent performance under continuous operation .

The HS-900 Hyper is equipped with a high-rigidity Ø800 mm rotary tilt table, supporting full 5-axis simultaneous machining with an A-axis range of -195° to +45° and continuous B-axis rotation (±360°). Utilizing direct-drive motors, the rotary axes deliver high torque (up to 6,920 Nm clamping torque on A-axis) and high rotational speed (up to 70 rpm), ensuring both dynamic performance and precise positioning . The machine structure is reinforced by roller-type linear guideways and high-precision ball screw drives, enabling rapid feedrates of up to 60 m/min while maintaining excellent rigidity, accuracy, and repeatability. Precision performance is further enhanced through optical linear and circular scales, delivering positioning accuracy as tight as 0.0075 mm and repeatability of 0.005 mm under controlled conditions, along with integrated thermal compensation systems .

For advanced machining control, the HS-900 Hyper integrates the Heidenhain TNC7 5-axis CNC system, offering high-speed processing, 5-axis interpolation, and advanced features such as Tool Center Point Management (TCPM), ensuring accurate tool positioning during complex multi-axis operations . Productivity is maximized through a high-capacity automatic tool changer (ATC) with a standard 60-tool magazine, expandable to 90 or 120 tools, supporting large tool sizes up to Ø250 mm (without adjacent tools) and weights up to 25 kg. Additional standard features such as spindle thermal compensation, chip management systems, air-through spindle, and full enclosure design ensure reliable, efficient, and clean machining environments. Optional systems including BLUM probing and laser tool measurement further enhance automation, accuracy, and process control for high-end manufacturing applications

Key Features

•5-axis simultaneous machining with A/B direct-drive rotary table
• Large working envelope: 1,050 × 1,350 × 1,050 mm travels
• Ø800 mm rotary table, up to 1,300 kg load capacity
• High precision: ±0.0075 mm accuracy / ±0.005 mm repeatability
• Fast 60 m/min rapid feedrates for reduced cycle times
• Options from 60–120 tool ATC for complex, unattended machining
• Rigid structure with roller guideways & ball screw drives

Specifications
X-axis travel1,050 mm41.339"
Y-Axis travel1,350 mm53.15"
Z-Axis travel1,050 mm41.339"
Spindle Nose to Table Distance150~1,200 mm150~1,200 mm
A-Axis Center To Rotary Table Center100 mm3.937"
Rapid Feedrate XYZ60 m/min.2,362.2 in/min.
Rotary Table Dia.800 mm31.496"
Table Load Capacity1,300 kg2,866 lb
Max. Processing Dia.1,020 mm40.158"
A-Axis Rotation Angle195° ~ 45°195° ~ 45°
B-Axis Rotation Angle±360° (cont)±360° (cont)
A-Axis Rotation Speed70 RPM70 RPM
B-Axis Rotation Speed70 RPM70 RPM
A-Axis Torque (Rated/Max.)4,240/6,920 Nm4,240/6,920 Nm
B-Axis Torque (Rated/Max.)2,120/3,460 Nm2,120/3,460 Nm
Spindle TaperHSK-A100HSK-A100
Spindle Speed15,000 RPM15,000 RPM
Spindle Power (S1/S6)45/54 kW45/54 kW
Spindle Torque (S1/S6)119/143 Nm119/143 Nm
Tool Magazine Capacity6060
Max Tool Weight25 kg55.1 lb
Max Tool Length610 mm24.016"
Tool Dia w/ Adjacent Tool125 mm4.9213"
Tool Dia w/o Adjacent Tool250 mm9.8425"
CN ControlHEIDENHAIN TNC7HEIDENHAIN TNC7
Equipped With

STANDARD ACCESSORIES:

HEIDENHAIN TNC7 5 AXIS CNC CONTROLLER WITH HR5 1 0 MPG.
15,000 RPM BUILT IN SPINDLE, 45/54 KW (S1/S6 ), 119/143 NM (S1/ S6 ), HSK-A100
60 TOOLS AUTOMATIC TOOL CHANGER
OIL-AIR LUBRICATION DEVICE FOR SPINDLE
X/Y/Z AXIS WITH HIGH SPEED BALL SCREW DRIVE
X/Y/Z AXIS WITH HIGH RIGIDITY ROLLER TYPE LINEAR GUIDE WAY
5-AXIS WITH HEIDENHAIN OPTICAL LINEAR / CIRCULAR SCALE
CHIP FLUSHING SYSTEM (INCLUDING CHIP CONVEYOR)
STANDARD COOLANT TANK
SPINDLE CHILLER
SPINDLE THERMAL COMPENSATION
AIR THROUGH SPINDLE
AIR CONDITIONER FOR ELECTRICAL CABINET
WATER PROOF LED WORKING LAMP
SAFETY INTERLOCK OF FRONT AND BACK DOOR
FULLY ENCLOSURE SPLASH GUARD

OPTIONAL ACCESSORIES:
OIL MIST AROUND SPINDLE
20/70 BAR COOLANT THROUGH SPINDLE SYSTEM
AIR DRYER
OIL MIST COLLECTING SYSTEM
ISOLATION TRANSFORMER
AUTOMATIC KINEMATICS MEASUREMENT & CALIBRATION SYSTEM WITH CALIBRATION BALL SET (HEIDENHAIN KINEMATIC OPT.48 )
STABILIZER
OIL SKIMMER
COOLANT TEMPERATURE CONTROL SYSTEM
90/120 TOOLS AUTOMATIC TOOL CHANGER
BLUM TOOL LENGTH MEASURING SYSTEM
BLUM WORKPIECE MEASURING SYSTEM

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