100 mm x 100mm VAI / SEUTHE Direct Forming Tube Welding Line

Specifications:
Manufacturer: VAI / SEUTHE
Strip Width: 150mm - 400mm (5.91” - 15.75”)
Strip Thickness: 1.5mm - 6.0mm (0.059” - 0.236”)
Tensile Strength: 500N/mm2 (72,500 PSI)
Line Speed: 100 Meters/Min
Max Square: 100mm x 100mm (3.94” x 3.94”)
Square Min: 40mm x 40mm (1.57” x 1.57”)
Rectangular Hollow Section: Min 60mm x 40mm / Max 120mm x 80mm Tube Lengths: 4 Meter / 10 Meter. (Extended to 12 Meter)
Auto Tooling Change for Squares & Rectangles
Coil Weight Capacity: 20,000#
Coil ID: 508mm - 608mm (20” - 24”)
Coil OD: 1500mm - 1900mm (59.1” - 74.8”)
Flexible Cold Forming Rafted Mill with Spare Set of Rafts
Auto Tooling Change
Mair Packaging Line Year 2007
350 KW Thermatool Solid State Welder
Featuring: Octagonal Shape Forming Tooling for the Solar Panel Industry
2 Arm Turnstile
Mandrel Uncoiler
Hydraulic Expansion
Disc Drag Brake
Feed Up Drive
Hold Down
Top & Bottom Hold Down Rolls
Coil Car
Peeler Hold Down Roll
6 Roll Flattener
Clam Shell Design
Entry Pinch Rolls
Semi Automatic Shear & End Welder
Double Cut Shear
Strip Clamp
Welding Gap Adjustment
Siemens Touch Screen
Mig Welder
Horizontal Accumulator
FCF Auto Tooling Change Mill
Forming & Welding Squares and Rectangles
FCF Direct Forming Mill
Rafted Design with Spare Raft
Auto Tooling Adjustment
2 Entry Edge Guide Stands
FCF Block 1 with Auto Tooling Change
6 Roller Stands
U Profile Forming
AC Motor Tooling Adjustment
Intermediate Stand / Pinch Roll Stand
FCF Block 2 with Auto Tooling Change
10 Roller Stands
C Profile Forming
AC Motor Tooling Adjustment
Intermediate Stand
Pinch Roll
FCF Block 3 with Auto Tooling Change
3 Roller Stands
Final Forming Square & Rectangle
3 Intermediate Stands
AC Motor Tooling Adjustment
(3) 79.5 KW DC Drives
NEW in 2017
Rafted Base for Octagonal Forming. (Replaces FCF Block 2)
8 Stand Octagonal Forming Mill on a Rafted Base.
8 Side Idler Rolls
Single Point Adjustment
Universal Drive Mill
Impeder Support
Tube Guide
Squeezing Stand
Top Seam Guide Rolls
350 kW Thermatool Solid State Welder
OD Scarfing
OSU-Hessler In-Line Zinc Weld Galvanizing with Dust Collector
Cooling Trough
Filtration System
Pruftechnik Eddy Current Tester Model Eddycheck 5 with Digital Readout Leibinger Jet 3 Printing
6 Stand FCF Sizing Mill
4 Driven Stands
4 Roll Design
Motorized Roll Adjustments
151 KW DC Drtive
2 Turks Heads with with Motorized Adjustment
Flying Cold Saw Cut Off
79 KW DC Rack & Pinion Accelerator
18.5 KW AC Saw Motor
Variable Hydraulic Clamping Pressure
Siemens Simatic Digital Drives
Siemens PLC S7-300
Siemens Touch Screen
Siemens Simoreg Digital Drives
Mair Packaging Line (Year 2007)
Driven Rollway Conveyor Model VIA200/120 with Reject Collection Packaging Machine Model SQ90/D/4/SL
Tube Orientation Devive Packaging Arms for Stacking Rows of Tubes
Bundle Formation Table Bundle
Transfer Conveyor with Storage Chains
Drainage Station with Bundle Tilting
Weighing Station Model KG8/DY
Management Information System Model Datapack 6/T Siemens
Touch Screen Operator Control Station Siemens S7 PLC