180 Inch Lightweight Coated Paper Machine

ProductMix
-Lightweightcoatedfreesheet
--Filmcoatand#3and#4CFS
--BasisWeight28to60#/3300sq.ft.(25x38)
--UsedinPublicationofmagazinesandPPIdriventextbooks
-Lightweightuncoatedfreesheet
--Opaqueandpackaginggrades
--BasisWeight27to60#/3300sq.ft.
--Bestrange27to50#
--Usedinfinancialpublicationsandpackaging
Productivity
-Avg.Winderproduction350tonsperday
Trim
-Widthatreel=max.180inches
-offwindertrim=max176inches
Speed
-1990'srebuildelementsbalancedat3500fpm
-1968originalequipmentbalancedat2500fpm
-Max.sustainedspeed3343fpm
REBUILDHISTORY
-Dryend1995
--$40mm
--Providedcoatingcapabilitywithgaterollcoater,GAWcoatingkitchenandsoftnipcalendar
-Wetend1999
--$55mm
--Increasedmachinespeedfrom2400fpmto3300fpm
--Installedhydraulicheadbox,topformer,rebuiltpressincludingNipcoflexshoepress3rdpress,dryersectionunirunandserpentinemodifications
MAJORCOMPONENTS
-Headbox
--Voith(1998)HydraulicDilutionSW10000-moduleJet
---77modules
---194"pond
-Fourdinier
--Beloit(1968)
--Fabricwidth199.5"
--28"diameterBreastRoll
--28.5"diamterforwarddriveroll
--36"dia.SuctionCouchroll
-TopFormer
--Voith(1998)Duoformer'D'
--Fabricwidth201"
--1-19blade3zonetopdewateringbox
--1-10bladebottomformingbox
--1-Suctiontransferbox
-PressSection
--Beloit(1968)26"SuctionPickup
--Voith(1998)CentrePress(1stand2nd)
---Beloit(1968)36"1stPressSuctionRoll-450pli
---43.3"ceramicCentrepressroll
---25.8"Nipco'F'2ndpressroll-500pli
--Voith(1998)Nipcoflexshoepress3rdPress
---41.4"Nipco'P'toproll-4500pli
---50.0"Nipcoflexroll,polysleeve
--Rolls
---5quantityof16.5"feltrolls
---11quantityof14.5"Beloit(1968)feltrolls
---1quantityof21.65"leadinsuctionfeltroll
---2quantityof16.1"chrometeflonpaperrolls
-MainDryerSection
--Total34-BeloitDryers(1968)-75psig
--60"dia.x192"face
--Unirun(Dryers1-3)
---4cans,1sheettransferfoilbox
---3voith(1998)dryerfabricroll(39.3"dia.)
---3voithDuostabilizerboxes
--Serpentine(Dryers4-10)
---3topcans,3bottomcans(nosteam)
---3Voith(1998)'S'Stabilizerboxes
--Two-Tiersections
---2double-feltedsectionsof12canseach
--AquatrolMoistureProfiler
--PaprimaTailcutter
Pre-Calendar
-Beloit(1982)tworollhardstack
--28"dia.fixedcrowntop(queen)roll
--Beloit(1968)24.5"dia.moveablecontrolledcrownbottom(King)roll
TransferRollCoater/SizePress
-IHI(1995)gaterollcoater
--42.9"ApplicatorRolls-Urethanecovers
--33.9"Innerrolls,HardChrome
--29.9"OuterRolls,R.C.
--Allrollsdriven
-IHIAirturn(1995)
-InfraredDryers
--Impact
--Gas4rowstopandbottom
--Non-profiling
AfterDryerSection
-Total11-BeloitDryers(1968)-75psig
-60"dia.x192"face
-Two-tierdoublefelted
-Closedhood
-Paprimatailcutter(1995)
ElectricInfraredDryers
-Impact
-Electrictoponly
-Profiling
SoftNipCalendar
-Sulzer(1995)
--SNC1
---28"hardNipcoroll(removed)
---40"FlexithermRoll
---26.1"softNipcoRoll-bottomside
--SNC2
---26.1"softNipcoroll-topside
---40"flexithermroll
Reel
-beloit(1968)levelrail
-36"dia.drum190"face
Drives
-ABB(1995and1999)
--VariablefrequencyACelectric
--Max.Speed3500fpm
-ABB(1999)
--SectionalDCelectricdriveheadboxfanpump
ControlSystems
-QCSValmetDamaticXD-vintage1993
--Operatorconsolesatdryendandwetend
--Sizepressandreelscanners:basisweight,moisture,caliper,ash,colour,formation,glossandopacity
--CDcontrolactuators
---BasisWeight(dilutionheadbox)
---Caliper(Calcoil-precal)
---Moisture(Aquatrol-maindryers,impactelectricIR-afterdryers)
---Gloss(2calcoils-1oneachsoftnipcalendar)
--PapermachineandstockprepDCS-MooreAPACS
--CoatingkitchenDCS-GAWPCbased
Spares
-Extensivelistofsparerolls
-Newmachineclothing,approx.43pieces,valueof41millionCDN
StockPreparation,ThinStockandCoatingKitchen
-Pulping
--VirginaPulp
---2blackclawsonkennedyhydrapulpers(1968)
---2CranstonBaleConveyors
--SecondaryPulp
-Refining
--1BeloitJonesDD3234Refiner
--1BeloitJonesDD4334Refiner
-ThinStock
--VoithVPSthinkStockScreens,primary,secondaryandtertiary
--VoithVPSDilutionscreen
--BauerCentricleaners,Prim.,Secondary,Tertiary
--CellecoFourthStageandRCCcentricleaners
--BeloitPolydisksaveall
-CoatingKitchen
--GAW(1995)
--1batchdisperser
--40minutebatchtime
--2500gal/hr
--Varioussystemsforunloadingandstoringrawmaterials
RollFinishing
-Valmet(1992)KL1000Winder
-BeloitSalvageWinder
--Retrofittedw/Jagenbergbackstand
--OnMax=90"min=8"
--OutMax=70"min=8"
--DiameterMax=60"min=15"
--KnivesMax=11min=2
RollWrapping
--RollWrapLine-LambextensivelymodifiedbyRLA
--Weighstation
--RollCenteringStation
--WrapperApplicatorstand
--Wrappercrimpingstation
--Hotglueapplicator
--Heatedplatenheaderpress
--ManualApplicationofHeadersandLabels
DescriptionProductMix
-Lightweightcoatedfreesheet
--Filmcoatand#3and#4CFS
--BasisWeight28to60#/3300sq.ft.(25x38)
--UsedinPublicationofmagazinesandPPIdriventextbooks
-Lightweightuncoatedfreesheet
--Opaqueandpackaginggrades
--BasisWeight27to60#/3300sq.ft.
--Bestrange27to50#
--Usedinfinancialpublicationsandpackaging
Productivity
-Avg.Winderproduction350tonsperday
Trim
-Widthatreel=max.180inches
-offwindertrim=max176inches
Speed
-1990'srebuildelementsbalancedat3500fpm
-1968originalequipmentbalancedat2500fpm
-Max.sustainedspeed3343fpm
REBUILDHISTORY
-Dryend1995
--$40mm
--Providedcoatingcapabilitywithgaterollcoater,GAWcoatingkitchenandsoftnipcalendar
-Wetend1999
--$55mm
--Increasedmachinespeedfrom2400fpmto3300fpm
--Installedhydraulicheadbox,topformer,rebuiltpressincludingNipcoflexshoepress3rdpress,dryersectionunirunandserpentinemodifications
MAJORCOMPONENTS
-Headbox
--Voith(1998)HydraulicDilutionSW10000-moduleJet
---77modules
---194"pond
-Fourdinier
--Beloit(1968)
--Fabricwidth199.5"
--28"diameterBreastRoll
--28.5"diamterforwarddriveroll
--36"dia.SuctionCouchroll
-TopFormer
--Voith(1998)Duoformer'D'
--Fabricwidth201"
--1-19blade3zonetopdewateringbox
--1-10bladebottomformingbox
--1-Suctiontransferbox
-PressSection
--Beloit(1968)26"SuctionPickup
--Voith(1998)CentrePress(1stand2nd)
---Beloit(1968)36"1stPressSuctionRoll-450pli
---43.3"ceramicCentrepressroll
---25.8"Nipco'F'2ndpressroll-500pli
--Voith(1998)Nipcoflexshoepress3rdPress
---41.4"Nipco'P'toproll-4500pli
---50.0"Nipcoflexroll,polysleeve
--Rolls
---5quantityof16.5"feltrolls
---11quantityof14.5"Beloit(1968)feltrolls
---1quantityof21.65"leadinsuctionfeltroll
---2quantityof16.1"chrometeflonpaperrolls
-MainDryerSection
--Total34-BeloitDryers(1968)-75psig
--60"dia.x192"face
--Unirun(Dryers1-3)
---4cans,1sheettransferfoilbox
---3voith(1998)dryerfabricroll(39.3"dia.)
---3voithDuostabilizerboxes
--Serpentine(Dryers4-10)
---3topcans,3bottomcans(nosteam)
---3Voith(1998)'S'Stabilizerboxes
--Two-Tiersections
---2double-feltedsectionsof12canseach
--AquatrolMoistureProfiler
--PaprimaTailcutter
Pre-Calendar
-Beloit(1982)tworollhardstack
--28"dia.fixedcrowntop(queen)roll
--Beloit(1968)24.5"dia.moveablecontrolledcrownbottom(King)roll
TransferRollCoater/SizePress
-IHI(1995)gaterollcoater
--42.9"ApplicatorRolls-Urethanecovers
--33.9"Innerrolls,HardChrome
--29.9"OuterRolls,R.C.
--Allrollsdriven
-IHIAirturn(1995)
-InfraredDryers
--Impact
--Gas4rowstopandbottom
--Non-profiling
AfterDryerSection
-Total11-BeloitDryers(1968)-75psig
-60"dia.x192"face
-Two-tierdoublefelted
-Closedhood
-Paprimatailcutter(1995)
ElectricInfraredDryers
-Impact
-Electrictoponly
-Profiling
SoftNipCalendar
-Sulzer(1995)
--SNC1
---28"hardNipcoroll(removed)
---40"FlexithermRoll
---26.1"softNipcoRoll-bottomside
--SNC2
---26.1"softNipcoroll-topside
---40"flexithermroll
Reel
-beloit(1968)levelrail
-36"dia.drum190"face
Drives
-ABB(1995and1999)
--VariablefrequencyACelectric
--Max.Speed3500fpm
-ABB(1999)
--SectionalDCelectricdriveheadboxfanpump
ControlSystems
-QCSValmetDamaticXD-vintage1993
--Operatorconsolesatdryendandwetend
--Sizepressandreelscanners:basisweight,moisture,caliper,ash,colour,formation,glossandopacity
--CDcontrolactuators
---BasisWeight(dilutionheadbox)
---Caliper(Calcoil-precal)
---Moisture(Aquatrol-maindryers,impactelectricIR-afterdryers)
---Gloss(2calcoils-1oneachsoftnipcalendar)
--PapermachineandstockprepDCS-MooreAPACS
--CoatingkitchenDCS-GAWPCbased
Spares
-Extensivelistofsparerolls
-Newmachineclothing,approx.43pieces,valueof41millionCDN
StockPreparation,ThinStockandCoatingKitchen
-Pulping
--VirginaPulp
---2blackclawsonkennedyhydrapulpers(1968)
---2CranstonBaleConveyors
--SecondaryPulp
-Refining
--1BeloitJonesDD3234Refiner
--1BeloitJonesDD4334Refiner
-ThinStock
--VoithVPSthinkStockScreens,primary,secondaryandtertiary
--VoithVPSDilutionscreen
--BauerCentricleaners,Prim.,Secondary,Tertiary
--CellecoFourthStageandRCCcentricleaners
--BeloitPolydisksaveall
-CoatingKitchen
--GAW(1995)
--1batchdisperser
--40minutebatchtime
--2500gal/hr
--Varioussystemsforunloadingandstoringrawmaterials
RollFinishing
-Valmet(1992)KL1000Winder
-BeloitSalvageWinder
--Retrofittedw/Jagenbergbackstand
--OnMax=90"min=8"
--OutMax=70"min=8"
--DiameterMax=60"min=15"
--KnivesMax=11min=2
RollWrapping
--RollWrapLine-LambextensivelymodifiedbyRLA
--Weighstation
--RollCenteringStation
--WrapperApplicatorstand
--Wrappercrimpingstation
--Hotglueapplicator
--Heatedplatenheaderpress
--ManualApplicationofHeadersandLabels

--rolldiameter: 24"min./60"max.
--rollwidth: 15'min./96"max.
--rollweight: 300#min./10000#max.
--designrate: 60pkgs./hr.