38″ x 40″ New DoAll Horizontal CNC Band Saw Model TDC-1000CNC Specifications:
38″ x 40″ New DoAll Horizontal CNC Band Saw Model TDC-1000CNC Features:
Operator Control Console: The operator control console is mounted at the front of the machine. Its placement insures the operator’s safety by keeping their hands clear of the saw band at band start.
Siemens Touch Screen Panel: The touchscreen workstation provides the operator with easy to access job programming along with constant monitoring of jobs while the machine is running in automatic. The work station also monitors and displays blade speed, head feed rate, and head and indexer position at all times. It automatically displays and stores any error messages for ease of troubleshooting eliminating long periods of downtime.
Saw Head Design: The saw head is mounted on linear rails which are mounted to two robust columns at a 10 degree cant. The 4 point head mounting system to the columns increases stability of the saw head allowing for increased blade life.
Direct Driven Band Drive: Drive is comprised of an electric VFD controlled motor transferring power thru a gear reduction unit directly to the drive wheel eliminating belt slippage giving positive torque to the saw blade.
Servo Driven Indexer: The indexer is positioned and driven by a servo motor driven rack and pinion system including a rotary encoder which is known for its accuracy. Its 78.5″ single stroke, which can be multiplied, decreases cycle time of the machine allowing for increased production.
Retractable Shuttle Type Index Vice: Both index vice jaws retract when the vice is opened to accommodate the movement of crooked stock increasing accuracy and repeatability.
Multiple Machine Cycles: The machine can be operated in either semi-automatic or automatic mode. In semi-automatic mode the material is placed manually by the operator or by use of the GTO function and clamped in place. The saw band is started the cut is completed. In the automatic mode the operator programs the pieces to be cut in one of the 99 jobs, sets the material, and starts the cycle. The machine automatically cycles thru the parts as programmed making it a “hands free” operation.
Hydraulic Band Tension: Eliminates the possibility of over/under tightening of the band for maximum cutting rates and band life.
Flood Coolant System: Supplies coolant to the blade evenly before and after the cut creating straighter cuts and allowing longer blade life due to coolant being supplied at the tooth tip.
Modified Metered Feed System: The metered cutting feed rates are regulated by the use of the hydraulic throttle valve which is controlled by a servo motor which allows us to achieve a very precise feed rate. This rate is also monitored by the system using 2 programmable operator inputs ARP and RZP. ARP is an operator setting which allows the machine to regulate the feed rate depending on the resistance of the material or dulling of the saw blade decreasing the chance of out of square cuts. RZP-Zone cutting: System allows for the programming of the job to cut material up to 5 unique cutting zones on one work piece. Zone cutting allows the operator to account for variations in material composition and/or area being cut within the same work piece/part during the operation.
38″ x 40″ New DoAll Horizontal CNC Band Saw Model TDC-1000CNC Standard Equipment:
Colored Siemens touch screen
Automatic & semi-automatic cycle
Chain driven chip conveyor
Rapid head down approach
Carbide faced saw guide inserts with lead in bearings
Programmable material height sensor
Full stroke hydraulic vises
Electric driven band cleaning brush
Infinite band speed by variable frequency drive
Outboard clamping discharge vise
Cast steel band wheels
Programmable modified metered feed system
Vertical hold downs
Hydraulic band tension
Recirculating coolant system
Mist band lubricator system
Digitally displayed angle position with hydraulic lock
Variable Vise Pressure
Laser line generator
LED work light
10 degree cant design
Saw blade guards
Band door interlocks
Operation and parts manuals on USB stick
One (1) complimentary DoALL Bi Metal saw blade
Complimentary DoALL Cutting Fluids package
38″ x 40″ New DoAll Horizontal CNC Band Saw Model TDC-1000CNC Optional Accessories:
Cutting capacity round tube: 439.37″
Cutting capacity round solid: 21.7″
Cutting capacity rectangle 90°: 37.8″ x 39.37″
Saw blade (width x length): 2″ x 351.5″
Motor Hp: 10 Hp
Band speed: 65-328 fpm
Band tension: Hydraulic
Motor Hp: 5 Hp
Reservoir Size: 12 gallon
Flood: Yes
Mist lubricator: Yes
Motor HP: 1.6 Hp
Reservoir size: 10 gallon
Length per stroke: 78.5″
Maximum index strokes length: 748″
Remnant length: 9.5″
W x L x H: 199″ x 284″ x 117″
Material pass height: 31.5″
Machine weight: 20,944 lbs
Voltage requirement (Wye configuration): 460V-60Hz-3ph
Total amp draw (FLA): 9 amps