Maximum Cutoff Diameter T>300 Deg. C: 22mm
Maximum Cutoff Diameter <300 Deg. C: 17mm
Bar Diameter: 14-22mm
Tonnage: 2000 Kn
Maximum Tonnage per Station: 1260 Kn
Heating Temp: 750-1000 C
Number of Dies: 7
Maximum Part Diameter: 42mm
Maximum Feed Length: 67mm
Minimum Feed Length: 4,5mm
Maximum Die Kickout: 75mm
Minimum Die Kickout: 4
Maximum TKO: 18-48
Die Diameter: 90mm
Maximum Bullnose Die Diameter: 115mm
Die Length: 210mm
Tool Diameter: 80mm
Maximum Bullnose Tool Diameter: 80mm
Tool Length: 210mm
Die Centers: 116mm
Heading Slide Stroke: 150mm
Speed (PPM): 175
Motor: 55 Kw
Dimensions: 3440mm W x 6700mm L x 3100mm H
Net Weight: 43,500 Kg
Gross Weight: 55,800 Kg
Machine Features:
Alternate Blow Feed Capability
Cutoff Blank Control
Precision Zero-Clearance heading Slide Guiding System
Quick Change FORMAPAK System, Including: Die Block, Cutter and Quill Park, Tool Pak, PMP Transfer Slide and Transfer Finger Opening and Closing Camshaft.
PMP Transfer w/ Hydraulic Clamping
Free Standing Operator Panel w/ Advanced FORMATROL PC Controls
Computerized Adjustment of Feed and Die Kickout Length
Adjustable Timed Kickouts in all Stations
Air Clutch and Spring Set Brake
Electrical Equipment w Frequency Controlled AC Drive
Machine Lube System w Dual Filters
Specialized High Volume Die Coolant System w Filters and Flow Monitors as Specified
Safety Systems for Machine and Operator
Free Standing Sound Enclosure
Special Color
Siemens S7-1500 PLC w/ ProfiNet I/O
Documentation in English and German
eWon Remote Diagnosis System
Exhaust Blower
(2) FormaPaks including: Die Block, IFO Camshaft, Cutterpak, Toolpak and Transfer Slide
Formapak Setup Fixture
Jib Crane
Spare Part Package
Integrated Induction Heating System up 1000 Deg. C
Pre Heat Induction Coil: Ambrell, EKOHeat 375/10
Final Heat Induction Coil: Ambrell, EKOHeat 75/25 HD
Individual Power System for Each Coil
Induction Coils Adequately Isolated and Sealed
265 Kw/32 Deg.C Chiller
50Kw/37 Deg. C Heat Exchanger for Tool Cooling Chiller for Machine Cooling Circuit
50Kw/37 Deg. C Heat Exchanger for Tool Cooling Chiller for Internal Cooling Machine
Closed loop Water Cooling Circuit for Machine Components
Specialized Cutoff System ( lowered wireline)
Automatic Blank Drop
3x Pyrometer
Modified Sound Enclosure and Guards
Integrated Electric
Bar Feeder
Servo Controlled Feeding System
Automatically Adjusted Stock Gage System w/ Piezo Short Feed Sensor
Automatic Retraction Bar when Machine Stops
Automatic Pull Back After Each Feed Stroke (~1mm)
Bar End Detection System
Specialized Discharge System
Slug Discharge @ 4th Die
Discharge Inner Ring @ 5th Die
Discharge Outer Ring @ 7th Die or at Outboard Transfer Position
Automatic Sorter Gate ( diverts good parts to scrap)
Method to Conveniently Obtain Sample Parts ( inner and outer races)
Specialized Water Based Coolant System
High Volume System
Flow Monitors on Specific Lube Lines
Containment of Coolant
External Reservoir
Water/Oil Separator
Coolant Heat Exchanger
Paint Free Die Are
Specials
Specialized Die Space
Special Reduced Finger opening IFO Camshaft (42mm Grip Diameter)
Various Electrical Specials
Bar Magazine Rack
Capacity
Maximum Charge Weight: 3.0 to
Bar Diameters: 14 to 22mm
Bar Length: 6000mm
Bar Material: Steel
Supply
Pneumatic Supply: 6 Bar
Air Consumption: <20I/min.
Electrical Supply: 3~,400V, 50Hz
Voltage: 24V DC
Dimensions
W x H x L
Belt Through: 600 x 2000 x 6500 mm
Separation System: 1300 x 1800 x 8500 mm
Ambient Conditions
Humidity: Max. 90%
Temperature: 0-50 Deg. C
Noise Levels
Noise Level of the Machine: <82dB(A)
Colliding Bars: Max. 84 44dB(A)
Conveyors
Conveyed Material: a) Outer rings, b) inner rings, c) slugs
Dimensions: a) D26/20 bis D42/34 x 9-15mm, b) D15/9 bis D30/20 x 9-15mm, c) D10-20 x 3-5mm thick
Feed Rate: Each 175 St/Min Outer Rings 600 kg/h, Inner Rings 350 kg/h, Slugs 1,080 kg/h
Weights: a) 18-138 gr b) 8078 gr c) 3-12 gr
Press Trimming: 175 Strokes/Min
Material: Steel 100 Cr6
Temperature: Up to Max. 1,000 Deg. C
Part Feed: Customer Supplied Feed Chute
Part Removal/ Discharge: in Henson Containers 1,050 x 950 x 650mm
Load Monitoring Schwer & Kopka
Control PC Sk800
15" Touch Screen
Pressload Monitoring in Each Station
Frame Load Monitoring
16 Analog Input Channels
5 Digital Input/Output Channels