Overview
This 2002 Cleaver Brooks CB 350 HP Steam Boiler features a comprehensive Honeywell control package with advanced flame monitoring and burner management systems. Operating at 15 PSI steam pressure with 14,288,000 BTU/hr input, this dual fuel steam boiler includes modern digital controls, UV flame detection, and complete electrical distribution. The system features natural gas and No. 2 oil firing capability with automated control systems. Wired for 460/3/60 volt operation with UL certification and emission reduction equipment.
Design and Performance
Model: CBI200-350-015
Serial Number: 0L101877
Year Built: 2002
Horsepower: 350 HP
Design Pressure: 15 PSI Steam
Input Capacity: 14,288,000 BTU/hr
Fuel Type: Dual Fuel - Natural Gas / No. 2 Oil
Oil Capacity: 102.1 GPH
Electrical: 460/3/60 Volt, 41.5 Amp
Emission Control: Integrated reduction equipment
Control System: Advanced Honeywell digital package
Advanced Control Package
Honeywell R7999A,B ControlLinks™ Controller
Fast burner setup via PC, laptop, or S7999B touchscreen
Fuel, air, FGR profile download capability
Two independent fuel profiles (gas/oil)
7 to 24 point profiles
Programmable behaviors of all actuators
Purge and Standby control
Independent lightoff and minimum modulation positions
Wide power voltage input range (50/60 Hz)
Auto/Manual input control
Manual modulation firing rate input
Pluggable controller for easy wiring
Integrated boiler shock protection algorithms
Operating history and current lockout/alarm status
Six light-emitting diodes (LED) status display
Honeywell T775U Series 2000 Electronic Controller
Digital stand-alone temperature controller
Universal control capability
Humidity, pressure, and temperature sensing
Built-in time clock functionality
Wide temperature range (-40°F to +150°F)
NEMA 1 enclosure rating
Sensor inputs for universal applications
Honeywell RM7800/7840 Series Relay Modules
Microprocessor-based integrated burner controls
Automatic burner sequencing
Flame supervision system
Self-diagnostics and troubleshooting
Solid state replacement for R4140 controls
NEMA 1 electrical ratings
Maximum connected load: 2000 VA
Environmental ratings: -40°F to +140°F operating
Honeywell Minipeeper® UV Flame Detectors
C7027A, C7035A, C7044A models available
Ultraviolet radiation sensing
Used with R4341/R7323 amplifiers
Integral collar threaded for mounting
Suitable for gas, oil, or combination burners
Field-replaceable UV sensor tube
NEMA enclosure ratings
Fisher Controls 133L-6 Pressure Regulator
Serial Number: 6-01
Pressure Units: PSIG
Maximum Inlet: 60 PSI
Maximum Outlet: 8 PSI
Trim Capacity: Full
Maximum Emergency Inlet: 125 PSI
Maximum Emergency Outlet: 15 PSI
Complete Equipment Package
Primary Components
Cleaver Brooks 350 HP pressure vessel
Dual fuel burner system (gas/oil)
Emission reduction equipment (AR292137)
Complete Honeywell control system
Digital temperature controllers
UV flame detection system
Fisher pressure regulation
Complete electrical distribution
Motor Specifications
Blower Motor: 20 HP Baldor Industrial
Specification: 35L888-88661
5/3 HP variable
190-220/380-440V
1425 RPM
Frame 56YZ
3-phase, 50Hz operation
Air Compressor Motor: 3 HP
Oil Pump Motor: 460V/3-phase/60Hz, 1.6 Amp
Electrical Requirements
Main Power Supply: 460V/3-phase/60Hz
Full Load Amps: 41.5
Minimum Circuit Ampacity: 50 Amp
Maximum Circuit Protection: 166 Amp
Control Voltage: 120V single phase, 7 Amp
Wiring Documentation: Complete panel schematic (3-13-13)
Prepared By: Industrial Controls, New York
Key Specifications
Boiler Type: CB Packaged Firetube Steam
Operating Pressure: 15 PSI Steam
BTU Input: 14,288,000 BTU/hr
Fuel Options: Natural Gas and No. 2 Oil
Control Type: Honeywell ControlLinks™ digital
Flame Detection: UV Minipeeper® system
Safety Groups: 4A (Gas) and 4A (Oil)
Emission Equipment: Factory integrated
Ideal Applications
Industrial Steam Generation
Manufacturing Facilities
Process Steam Applications
Hospital Central Plants
University Campus Systems
Food Processing Plants
Commercial Laundries
Pharmaceutical Manufacturing
Any facility requiring 350 HP/15 PSI steam
Benefits
Advanced Honeywell digital controls
PC/laptop programmable burner profiles
Dual fuel automatic switching capability
UV flame detection for enhanced safety
Complete operating history logging
Boiler shock protection algorithms
UL Listed assembly with emission controls
14.3 million BTU/hr heating capacity
Low pressure operation for safety
Complete electrical package included
Professional wiring documentation
Ready for installation and commissioning
Additional Information
Condition: Complete with advanced controls
Documentation: Full wiring diagrams and manuals
Control Interface: Digital with LED status display
Safety Systems: Multiple redundant protections
Emission Compliance: Integrated reduction equipment
Installation Support: Complete documentation package
Location: Franklin Lakes, NJ (per documentation)
Certifications: UL Listed, ASME compliant
Control System Features
Advanced Capabilities
Remote monitoring potential
Historical data logging
Predictive maintenance alerts
Energy efficiency optimization
Automated startup/shutdown sequences
Load following capability
Fuel switching automation
Comprehensive fault diagnostics
Safety Features
UV flame supervision
High/low pressure limits
Temperature monitoring
Purge cycle verification
Proof of closure switches
Emergency shutdown capability
Lockout on safety violations
Complete alarm history