Used KAS Mailmaster HS565 Envelope Inserting System | High-Speed Mail Insertion Line | Fully Refurbished

Used KAS Mailmaster HS565 Envelope Inserting System | High-Speed Mail Insertion Line | Fully Refurbished. Capable of up to 7200 insertions per hour Handles up envelopes up to 6.5" W x 9.5" L. Up to 8mm max. thickness. System consists of 6-station inserting unit, fast feeder/accumulator, match-mate camera system, conveyor, and control computer. Fully refurbished in 2022. Our Freight specialists can assist with trucking, and customs documentation to ensure a smooth transition.

Used Equipment Facts About This Machine
🏭 Manufacturer Information

Manufacturer: KAS (Kern / KAS Folding & Inserting Systems)

Model: HS565 Mailmaster

Equipment Type: High-Speed Envelope Inserting Machine

Condition: Used – Fully Refurbished (2022)

⚙️ Description

The KAS Mailmaster HS565 Envelope Inserting Machine is a high-performance, commercial-grade mailing system engineered for accurate, high-speed document insertion. Capable of processing up to 7,200 insertions per hour, this system is ideal for transactional mail, direct mail campaigns, statements, invoices, and regulated correspondence.
This fully refurbished system includes a 6-station inserting unit, fast feeder/accumulator, and a Match-Mate camera verification system to ensure document integrity and accuracy. A downstream conveyor system and dedicated control computer complete the line, providing smooth material handling and intuitive operation.
Designed to handle envelopes up to 6.5" x 9.5" and document sets up to 8 mm thick, the HS565 is well suited for print shops, mail houses, financial institutions, healthcare providers, and service bureaus requiring dependable, high-throughput mailing solutions.

📏 Specifications

Model: HS565 Mailmaster

Type: Envelope inserting system

Maximum Speed: Up to 7,200 insertions per hour

Envelope Size Capacity:

Up to 6.5" wide x 9.5" long

Maximum Insert Thickness: 8 mm

Stations: 6-station inserting unit

Feeding System: Fast feeder / accumulator

Verification: Match-Mate camera system

Discharge: Conveyor included

Controls: Dedicated control computer

Condition: Fully refurbished

Refurbishment Year: 2022

🧩 Applications

Transactional mail processing

Direct mail campaigns

Invoice and statement mailing

Financial services correspondence

Healthcare billing and patient communications

Utility and telecom mailings

Insurance documents

Government and municipal mail

Subscription fulfillment

Print and mail service operations

🔥 What Might This Be Used For

Automated insertion of multi-page document sets

High-speed envelope stuffing with verification

Reducing labor costs in mailing operations

Improving mailing accuracy and compliance

Handling sensitive or regulated documents

📦 Products Commonly Processed

Bank statements

Utility bills

Insurance notices

Medical billing statements

Direct mail flyers

Subscription materials

Government correspondence

Legal notifications

Membership communications

Promotional mailers
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