3. High-Capacity Elmar 36-Head Filler & 16-Head Zalkin Capper for PET Bottles – For Sale

Used Elmar 36 Station Filler Turret with Fowler Zalkin 16 Head Pick and Place" Capping Turret complete with Infeed Timing Screw, Infeed Starwheel, Intermediate Transfer Starwheel and Discharge Starwheel all mounted on a Monoblock Main Base with the following: 3-3/4" Diameter Super Extended Cylinders (max fill range 67 fluid ounces); 3-3/4" Diameter Stainless Steel "Dome Style" Pistons with PTFE Wear Rings and 0" Ring; Motorized Volume Adjustment; Adjustable Container Rails with Replaceable UHMW Wear Surface; Quick Change Feed Screw Toolless; Change Parts Toolless; Powered Bowl Height Adjustment (3-15/16" to 9-15/16"), for Instant Height Change-Over; Central Lubrication Cluster - Lincoln Automatic Lubrication System (manual pump); Complete Electronic Control System with A-B 5/05 PLC and Operator Station with Allen-Bradley InverterDrive System , 480V/3PH/60HZ; The Elmar Industries Inc. Filler Control system is a programmable logic controller (PLC) based control system. The basic unit controls filler speed, fill volume and the No Container No Filler (NCNF) trip mechanism. Fowler/Zalkin 16-head "Pick and Place" Capping Turret (PCD 498 mm) to mount on a Elmar filler Monoblock. This turret is equipped for the application of 63 mm, screw-on closures to PET bottles, at a rate of applied closures per minute. This machine is equipped as follows: Set of Sixteen (16) Zalkin BH-3 Hysteresis magnetic clutch heads for screw-on closures requiring an application torque of 12 to 36 inch pounds +-10%; Heads are equipped for use with quick change chucks for cap handling and application; Set of Sixteen (16) quick change chucks for the 63 mm screw-on closure. Quick change chucks use a ball and ring assembly for quick release from, and remounting to, the capping head; Telescoping cap chute suitable for the 63 mm closures and suitable for mating with "Nose Over' chute; Cap chute steam cloud box (15" x 3' x 4 long) and cap transfer steam manifold, supplied to heat cap prior to application; Quick Change "Peg & Ring" cap transfer system for smooth closure pick-off from the discharge of the cap chute and transfer to the capping heads. Transfer system is equipped with quick change quick release features to allow for no tools change-over. Transfer system includes sensors for no bottle/no cap control.; Self-contained elevating system for adjusting height of capping turret as required by differing heights of containers. Safeties are included to prevent travel beyond machine limits. Minimum 4", maximum 12" height of container.

Used Equipment Facts About This Machine
🔹 Manufacturer Information

Filler Manufacturer: Elmar Industries Inc.

Capper Manufacturer: Fowler/Zalkin

Filler Type: 36-Station Piston Filler with Super Extended Cylinders

Capper Type: 16-Head Pick-and-Place Magnetic Torque Capping Turret

Control System: Allen-Bradley 5/05 PLC, Allen-Bradley Inverter Drive

Voltage: 480V / 3 Phase / 60 Hz

🔹 Product Description
This Used Elmar 36-Station Liquid Filler paired with a Fowler/Zalkin 16-Head Pick-and-Place Capping Turret is a fully integrated high-speed monoblock solution for liquid packaging in PET bottles. The filler features super-extended 3-3/4" diameter cylinders, dome-style stainless-steel pistons with PTFE wear rings, motorized volume adjustment, and tool-less quick-change parts. The Zalkin capping turret includes 16 BH-3 magnetic torque heads for 63 mm screw-on caps, with full quick-change capabilities and a steam-assisted cap chute system for enhanced application.
This system includes starwheel sets, a powered adjustable container rail, lubrication system, cap chute with steam manifold, and integrated PLC control—designed for flexible, high-volume production requiring fast changeovers.

🔹 Specifications
➤ Filler Unit (Elmar 36-Station)

Fill Type: Piston

Number of Fill Stations: 36

Cylinder Size: 3-3/4" Dia Super Extended

Max Fill Volume: 67 fluid ounces

Pistons: Dome-style stainless steel with PTFE wear rings

Volume Adjustment: Motorized

Container Rail: Adjustable w/ replaceable UHMW surface

Feed Screw: Tool-less quick change

Change Parts: Tool-less

Height Adjustment (Container): 3-15/16" to 9-15/16" (Powered)

➤ Capping Turret (Fowler/Zalkin 16-Head)

Capper Type: Pick-and-Place

Closure Type: 63 mm screw-on

Torque Control: Zalkin BH-3 Magnetic Hysteresis (12–36 in-lbs ±10%)

Chuck Style: Quick change (ball & ring assembly)

Cap Chute: Telescoping with steam cloud box & manifold

Cap Transfer: Quick-change Peg & Ring system

Container Height Range: 4" to 12" (Powered adjustment)

➤ Other Features

Infeed Timing Screw, Infeed/Transfer/Discharge Starwheels

Monoblock Main Base

Allen-Bradley PLC (5/05) and Inverter Drive

Central Lubrication: Lincoln automatic/manual system

"No Bottle, No Fill / No Cap" sensors and safety interlocks

🔹 Applications
This system is ideal for high-volume bottling operations in industries requiring precise filling and capping of PET bottles with screw-on closures:

Food & Beverage (sauces, syrups, juices)

Personal Care (shampoo, body wash, lotions)

Household Chemicals (cleaners, detergents)

Nutraceuticals & OTC liquids

Industrial liquids in rigid PET containers

🔹 Products It Can Be Used For (Bulleted)

PET bottled juice

Liquid detergents

Salad dressings and sauces

Body wash and shampoo

Liquid soap

Hair care products

Household cleaners

Automotive fluids

Vitamin syrups

Sanitizers and disinfectants
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