Plant for fire aluminizing steel wire
The total length of the plant is about 56 meters
A 01 Wire uncoiler
Uncoiling device Uncoiling device
A 02 Wire cleaning
Electrochemical wire cleaning equipment
Ultrasonic wire cleaning device
A 03 Wire heating
Inductive wire heating
Control cabinet Inductive wire heating
A 04 Melt preparation - preheating
Pre-melting furnace
Melting - low pressure furnace
A 05 Wire coating
Coating device view
Coating device
A 06 Wire cooling
Cooling channel
Wire . Quenching tank
A 07 Wire - rewinding device
Wire rewinding view
Wire winder view 2
Total power in
KW and total 631 KW 1
Current in A: 593 A
Technical performance parameters:
Steel wire: C < 1,0 %.
Diameter 1,00mm . - 2,00mm
Strengths < 1400 N/mm²
Coating speed design:
Wire diameter: 1,00mm -1,50 mm
Maximum coating speed: 120 m/min
Wire diameter: > 1,50mm - 2,00mm
Maximum coating speed 60 m/min
Coating: pure aluminum and its alloys
Coil dimensions and weights DIN 46395
Flange-Ø 800 mm
Core-Ø 400 mm
Bore-Ø 127 mm, chamfer 30 mm
Installation width 500 mm
Total spool width 600 mm
Capacity of filled spool max 900 kg
Required process media:
Electric power:
Water
Acid
Compressed air
Nitrogen gas
Hydrogen gas
Aluminum, aluminum alloy
Basics the technology and the process are suitable pickled, cold drawn
wires with a C - content < 1,0 % with stearate - soap (drawing soap), to process
and to coat aluminum
To carry out the wire coating, the following procedure is carried out in detail
procedural sequence:
Unwinding of the wire via the unwinding group
Cleaning of the wire by the electrochemical cleaning system
Post-cleaning of the wire by the ultrasonic cleaning device
Heating of the wire to the coating temperature by the Inductive
heating equipment
Melting - holding - and preparation
Coating of the wire in the coating device
Wire cooling
Winding of the coated wire
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