NEW Machinery Solutions Group Controls Upgrade
Overview
Comprehensive electrical and motion control modernization programs for perfect binders, saddle stitchers, gatherers, and three-knife trimmers. Designed for aging Müller Martini, Kolbus, Wohlenberg, and Heidelberg finishing systems that need improved reliability, cleaner diagnostics, and supported control platforms.
Upgrades typically include PLC migrations to Siemens S7-1500/S7-1200, replacement of obsolete AC/DC and servo drives with modern Sinamics solutions, hopper and trimmer I/O replacement, encoder and feedback updates, and redesigned operator stations with clearer diagnostics. Systems can include large-format display marquees, improved alarm reporting, and expanded hopper stack-light logic to track selection, waste, and downstream flow.
This modernization extends equipment lifecycle, stabilizes timing across the line, reduces downtime, and gives operators the visibility and tools needed to maintain steady, predictable finishing production.
Specs
• Siemens S7-1500 main PLC platform
• Siemens S7-1200 distributed control modules
• Sinamics AC and servo drive packages
• Updated encoder and feedback assemblies
• Full hopper and gatherer I/O replacement
• New operator HMI with enhanced diagnostics
• Large-format status display marquee (optional)
• Redesigned control cabinets and wiring
• Expanded stack-light monitoring logic
• Integrated fault, alarm, and production reporting
• Complete documentation and electrical schematics
Equipped With
Perfect Binder, Stitcher & Trimmer Motion Control Upgrades
System Type: Electrical & Motion Control Modernization
PLC Platform: Siemens S7-1500 (main), S7-1200 (distributed)
Drive Platform: Siemens Sinamics AC/Servo
I/O Modules: Full replacement across hopper, binder, and trimmer sections
Feedback: New encoder and resolver assemblies
HMI: New operator interface with diagnostic toolbox
Marquee Display: Large-screen production and alarm display (optional)
Sections Supported: Gatherers, binders, stitchers, three-knife trimmers
Wiring: Cabinet rewiring and cleanup included
Documentation: Full schematics, labeling, and as-built documentation
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