Used 100mm Buss Kneader System with Hot Feed Extruder & Gala Underwater Pelletizer | 200 HP | 2,000 lb/hr PVC Line
Description
Used 100mm Buss Kneader System with Hot Feed Extruder & Gala Underwater Pelletizer | 200 HP | 2,000 lb/hr PVC Line, includes 5.94/1 gearbox, jacketed barrel and clam shell barrel opening. Includes operator control panel. Kneader will discharge into approximately 5.5" o.d. (140mm) hot feed extruder with 7/1 L/D, jacketed barrel driven by 75 hp motor. Includes Used #6 Gala underwater pelletizer with 12.1 ECLNBF Gtala spin dryer. Extra new die plates available at additional cost. The Buss line was last run on flexible PVC at 2000 lb/hr in August 2022.
Specifications
Used Equipment Facts About This Machine
🏭 Manufacturer Information
Primary System: Buss Kneader
Kneader Size: 100 mm
Barrel: 9:1 L/D, jacketed, clam-shell opening
Drive Motor: 200 HP DC motor
Gearbox: 5.94:1
Control: Operator control panel included
Discharge Equipment: Hot Feed Extruder
5.5" OD (140 mm)
7:1 L/D, jacketed barrel
75 HP motor
Pelletizing System: Gala Underwater Pelletizer
Model: #6
Dryer: 12.1 ECLNBF Gala Spin Dryer
Extra new die plates available
Last Product Run: Flexible PVC
Last Known Throughput: 2,000 lb/hr
Last Run Date: August 2022
⚙️ Product Description
This Used 100mm Buss Kneader Compounding Line is a complete, high-output material processing system ideal for compounding plastics, elastomers, and specialty materials.
The line includes a 100mm Buss kneader with a 9:1 L/D jacketed barrel, powerful 200 HP DC drive, and a clam-shell style opening for simplified maintenance, cleaning, and screw/barrel access. The 5.94:1 gearbox provides strong torque for heavy, shear-intensive formulations.
Material discharges into a 140mm (5.5") 7:1 L/D hot-feed extruder powered by a 75 HP motor, providing stable melt homogenization and pressure build.
Downstream, the system includes a Gala #6 Underwater Pelletizer with a 12.1 ECLNBF spin dryer, a robust, industry-standard pellet-making solution. Extra die plates are available.
Previously used for flexible PVC at 2,000 lb/hr, this system is suitable for medium-to-high-output compounding operations requiring consistent melt quality and robust pelletizing capability.
📏 Specifications
Buss Kneader
Barrel Size: 100 mm
L/D Ratio: 9/1
Barrel: Jacketed, clam-shell opening
Drive: 200 HP DC motor
Gearbox: 5.94:1
Controls: Operator control panel
Hot Feed Extruder
Diameter: 5.5" OD (140 mm)
L/D Ratio: 7/1
Barrel: Jacketed
Motor: 75 HP
Gala Pelletizer System
Model: #6
Dryer: 12.1 ECLNBF spin dryer
Extras: Additional new die plates (optional purchase)
Operating Data
Material Last Run: Flexible PVC
Throughput: ~2,000 lb/hr
Last Used: August 2022
🧩 Applications
PVC compounding
Plastic masterbatch production
Thermoplastic elastomers
Color concentrates
Wire and cable compounds
Specialty polymer blends
Adhesives & sealants (hot melt)
Rubber-plastic blends
Chemical additives
Thermoplastic processing lines
⚗️ What Might This Be Used For
High-shear compounding of polymers
Melt mixing and homogenization
Continuous pellet production
Precision blending of additives, fillers, stabilizers
Compounding heat-sensitive and shear-sensitive materials
🧱 Materials This Line Can Process
Flexible / rigid PVC
Polyolefins (PE, PP)
EVA, TPU, TPE
Adhesives (hot melt formulations)
Specialty plastics
Conductive compounds
Flame-retardant masterbatch
Filled and reinforced plastics
Chemical additives or carriers
Pelletized polymer blends
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