220mm x 8.0mm Mannesmann Meer Pipe Mill Line with Quick Change Injector Tooling

Updated Mechanically and Electrically

Welder New in 2005

Tube Diameter Range: 88.9mm - 220mm

Wall Thickness: 2.6mm - 10.0mm

Rounds Thickness: 10mm

Square & Rectangles Thickness: 8mm

Shaft Diameter: 160mm

Tube Lengths: 2.6M - 12M

Line Speed: 100 Meters/Min

Squares: 70mm x 70mm - 155mm x 155mm

Rectangular: 90mm x 50mm - 200mm x 100mm

(Rectangular sections with max diagonals 220mm)

Yield Point: Max 648 N/mm2 (94,000 PSI)

Strength: Max 720 N/mm2 (104,000 PSI)

Entry Coil Details:

Coil OD: 1200mm - 2000mm

Coil ID: 482mm - 508mm

Strip Width: 260mm - 700mm

Yield: 648 N/mm2

Strength: 720 N/mm2

Coil Weight: 10,000 Kg

Complete Mill With:

3 Coil Storage Cradle

(Below 4 Items are on a sliding Base for Coil Feed Up)

Pit Type Coil Car with Powered Rolls

Hold Down Roll

Peeler Table

Clamp

Mandrel Uncoiler

Sliding Base

Hydraulic Expansion

Feed Up Drive

DC Drag Generator Brake

5 Roll Flattener 3 over 2

2 Rows of 2 Edge Guides

Entry & Exit Pinch

Crop Shear

Automatic Shear & End Welder

2 Clamping Stations

Hydraulic Cross Cut Shear

Siemens Digital Readouts

Esab MiG 5000i Power Supply

Entry Accumulator Strip Rotation Guides

Horizontal Accumulator

9.5 Meter OD

45 Ton Coil Capacity

Digital Readouts

Mannesmann Meer Forming Mill

2 Sets of Entry Edge Guides

3 Break Down Forming Stands

Linear Forming Cage Stands

3 Finn Pass Stands

Top & Bottom Motorized Stand Adjustments

Programmable Roll Positioning

Quick Change Injector System for Roll Chocks and Tooling

Universals Stay Locked In Place During Tooling Change

79KW DC Drive on Each Forming and Finn Pass Stands

(6 x 79KW DC Motors)

Welding Section:

1000 KW EFD Solid State Welder

New in 2005

Model Weldac G2

REC 1450

1450 KW

Cycle: 50 / 60 HZ

Siemens Digital Touch Screen Simatic Panel

Siemens Simatic HMI

5 Roll Weld Box

Exit Squeeze Roll

ID Scarfing

OD Scarfing with Rotary Bead Notcher

Scrap Discharge Conveyor

Laser Camera Weld Monitoring System

Cooling Fans, Heat Exchangers, Impeder Pumps

Spare 5 Roll Weld Box

Spray Type Cooling Trough

Weld Bead Orientation Stand

Forster Defectomat CI Eddy Current Tester

Mannesmann Meer Sizing Mill

4 Stand Sizing Mill

Top & Bottom Roll Stand Adjustments

Each Stand has Side Roll Clevis's for Squaring

Driven Squaring in Sizing Mill

Programmable Roll Positioning

Quick Change Injector System for Roll Chocks & Tooling

Universals Stay Locked In Place During Tooling Change

79 KW DC Drive on each Sizing Stands

(4 x 79KW DC Drives)

4 Roll Turks Head (Used Mainly for Straightening)

Spare Turks Heads

Friction Saw

Rack & Pinion Carriage Accelerator

109 KW DC Accelerator

7 Meter Bed Length

Water Cooled Saw Blade Motor

Dual Hydraulic Clamping

Plastic Eurothane Clamps with Metal Inserts

Siemens Servo for Saw Blade Actuation

Siemens Touch Screen Digital Controller

Run Out Table with Side Reject Discharge

Mannesmann Meer Packaging Line

Chain Cross Conveyor

Sortation Table

Magnetic Stacker

Bundle Conveyor / Lift Table

Exit Bundle Cionveyor

2 Signode Banding Heads. (Double In Line Banding)

Model PSM-M400N-114-BRP

Bundle Storage Conveyor

Tilting for Fluid Drainage

Siemens Simatic Digital Readouts with Touch Screen

Coolant Pumps and Filtration System

Hydraulic Tooling Change Press

Siemens PLC S7300

Mill Drives: ABB DCS800

Entry Line: ABB DCS800

Accumulator: Siemens Sinamics

Packaging Line: Siemens Sinamics

Spare Turks Heads

Spare Weld Box

Quick Change Bearing Blocks and Tooling

Saw Blades

Saw Clamps

Impeders

ID Scarfing

Tooling:

Rounds: 88.9 , 114.3 , 139.7

RHS: 90 x 50 , 100 x 50 , 100 x 60 , 120 x 60 , 120 x 80 , 150 x 100 , 160 x

80 , 200 x 100

SHS: 70 x 70 , 75 x 75 , 80 x 80 , 90 x 90, 100 x 100 , 120 x 120, 140 x 140

x 150 x 150