51" (1302) FATA HUNTER SINGLE COAT COATING LINE, NEW 2002

Manufacturer - Fata Hunter

Year - 2002

Status - Installed in USA

Product - Single Coat Roof Deck Coils

Line Direction - Right to Left

General Description

Line Speed - 200 FPM (61m/min)

Width Range - 24" - 51.25"-24" (609mm - 1302mm)

Thickness Range - .027" - .054" (.69mm - 1.39mm)

Cross Sectional Area -2.77in2 (1785mm2)

Cross Section Variation (from Coil to Coil) - 25%

Yield Strength Minimum - 28,000 psi (193N/mm2)

Camber (Head & Tail) Maximum - 0.24" (6mm) in 10 ft (3.05m)

Incoming Flatness Maximum - 50 I-units

Exit/Entry OD - 36" - 72" (914mm - 1829mm)

Entry ID - 18.5" - 24.5" (470mm - 622mm)

Exit ID -18.5" - 20.0" (470mm - 508mm)

Coil Build-Up Ratio Maximum - 3.6:1

Coil Weight - 50,000 Lbs - 8,000 Lbs (3628 kg - 22676 kg)

Line Speeds

Entry Section - 250 FPM (76m/min)

Process Section - 200 FPM (61m/min)

Exit Section - 250 FPM (76m/min)

Thread - 50 FPM (15m/min)

Acceleration/Deceleration Rate - Max. 60 Ft/min/s (18m/min/s)

Strip Tensions - At maximum cross-sectional area:

Payoff - 6,089 lbs/2761 kg Tension | 2,200 psi/155 kg/cm2 Stress

Entry Accumulator- 6,365 lbs/2887 kg Tension | 1,500 psi/106 kg/cm2 Stress

Surface Treatment - 5,535 lbs/2510 kg Tension | 2,000 psi/141 kg/cm2 Stress

Oven - 6,919 lbs/3138 kg Tension | 2,500 psi/176 kg/cm2 Stress

Exit Accumulator - 6,365 lbs/2887 kg Tension | 1,500 psi/106 kg/cm2 Stress

Rewind - 14,668 lbs/6652 kg Tension | 5,300 psi/373 kg/cm2 Stress

Coatings

Solvent Coatings

Water Based Coatings - Can be processed in the system

Coating (Reference)

Top - 0.5 mils dry film (13 m)

Bottom -0.5 mils dry film (13 m)

Solids - 55% content by volume

Treatment Section

1)Cleaning - 8.0 Seconds process time

2)Brush -

3)Cleaning - 8.0 Seconds process time

4)Hot rinse - 8.0 Seconds process time

5)Phosphoric Acid - 8.0 Seconds process time

6)Hot Rinse - 6.0 Seconds process time

7)Reverse Osmosis Rinse - 6.0 Seconds process time

Accumulator Storage

Entry/Exit - 79 seconds at 200 FPM line speed (61m/min)

Coater Entry

Strip Temperature Maximum 115 degrees F (46 degree C)

Oven

Cure capability - The prime oven is designed to cure the reference coatings on

the reference strip at the maximum process line speed

Residence Time - 24 seconds in oven at maximum process line speed

Peak Metal Temperature (PMT) - 480 degrees F (250 degrees C)

Solvent Load - See Reference Data

Afterburner

Reactor Temperature Maximum - 1472 degrees F (800 degrees C)

Residence - 0.75 seconds

Destruction Efficiency - 99%

Quench Unit

Strip Exit Temperature - 130 degree F (54 degree C)

Coaters

Coater Coating Thickness Capability

Top Heads - 0.12 - 2.4 mils (3-60 m)

Bottom Heads - 0.12 - 1.2 mils (3-30 m)

Solids - 55% content by volume

Roll Schedule

Please contact our office

Utilities

Electrics

Incoming - 460 V, 3 phase, 60 Hz

Voltage Deviation - +/- 10%

Frequency Deviation - +/- 3%

A-C Motors (fixed speed) - 460 V, 3 phase, 60 Hz

PLC Input/Output - 110 V, 1 phase, 60 H

Cooling and Make-up Water

Pressure - 75 psi (5.2 bar)

Temperature - 60 degrees F (15 degrees C)

Quality - "well water"

Structured Steam

Pressure - 40 psi (2.7 bar)

Compressed Air

Design Pressure

Maximum - 120 psi (8.3 bar)

Nominal 80 psi (5.5 bar)

Design 60 psi (4.2 bar)

Air Quality - Dry and filtered

Natural Gas

Calorific Value - 1000 BTU/ft3 (8,900 kcal/Nm3)

Working Pressure - 5 psi (.34 bar)

Environment

Temperature, Ambient

Inside - 104 degrees F (40 degrees C)

Outside 41 degrees F (5 degrees C)

Relative Humidity -

Maximum 90%

Elevation

Less than 670 FT (204m)

Line is approximately 384 ft long with an approximate height of 41 feet at the

accumulators

Additional information, technical details and information can be provided upon

request

Specifications are subject to verification by the purchaser