Used EndFlex PopLok AHL-110 Automatic Fold & Tuck Tray Erector – Glue-Free Corrugated & Chipboard Tray Former

Manufacturer Information
EndFlex
EndFlex manufactures automated packaging machinery for case and tray forming, packing, sealing, and related end-of-line packaging operations. The PopLok AHL-110 is designed to automatically form compatible self-locking corrugated or chipboard tray blanks using folding and tucking rather than adhesives.
This configuration eliminates the need for glue or tape and is designed to form compatible trays without conventional mandrels or dedicated forming tooling.
Description
Available for sale is a used EndFlex PopLok Automatic Fold and Tuck Tray Erector, Model AHL-110, Serial Number 23751.
The machine automatically forms compatible self-locking corrugated and chipboard trays, including configurations with or without lids. An easy-load blank magazine supplies flat blanks, while a vacuum-cup transfer system moves blanks into the forming section. Pneumatically controlled tucker bars fold and lock the tray before the completed package is automatically discharged.
Controls include a color touchscreen HMI, Omron PLC, 24 VDC controls, SMC pneumatic components, and Venturi vacuum system. Interlocked safety doors and NEMA 4 electrical enclosures are incorporated into the machine design.
The AHL-110 accommodates standard trays without lids from 8"–21" long x 5"–15" wide x 2"–5" deep. Trays with lids can range from 8"–21" long x 5"–10.5" wide x 2"–5" deep.
The machine operates on 120 VAC, single-phase, 60 Hz, 5 amps, with a stated compressed-air requirement of 30 SCFM at 80 PSI.
Specifications

Specification
Details

Manufacturer
EndFlex

Product Line
PopLok

Model
AHL-110

Equipment Type
Automatic Fold & Tuck Tray Erector

Condition
Used

Serial Number
23751

Tray Material
Corrugated / Chipboard

Forming Method
Fold & Tuck / Self-Locking

Glue Required
No

Tape Required
No

Blank Magazine
Easy-Load

Blank Transfer
Vacuum Cup

Forming System
Pneumatic Tucker Bars

Tray Discharge
Automatic

HMI
Color Touchscreen

PLC
Omron

Pneumatics
SMC

Vacuum System
Venturi

Safety
Interlocked Safety Doors

Electrical Enclosures
NEMA 4

Frame
Heavy-Duty Welded Steel

Control Voltage
24 VDC

Electrical Supply
120 VAC / 1 Phase / 60 Hz

Full Load / Stated Current
5 Amps

Compressed Air
30 SCFM at 80 PSI

Tray Size Range

Tray Configuration
Length
Width
Depth

Standard Tray – No Lid
8"–21"
5"–15"
2"–5"

Tray with Lid
8"–21"
5"–10.5"
2"–5"

Typical Applications

Automatic tray erecting
Corrugated tray forming
Chipboard tray forming
Self-locking tray assembly
Retail display packaging
Food product packaging
Shipping tray production
Product presentation trays
Distribution packaging
End-of-line packaging
Secondary packaging
Automated packaging lines

Products This Tray Erector Could Be Used For

Packaged foods
Snack products
Bakery products
Bottled products
Canned goods
Pouches and bags
Cartoned products
Consumer packaged goods
Retail display products
Personal care products
Household products
Industrial packaged products

Actual tray compatibility depends on blank design, board material, dimensions, scoring, locking-tab configuration, product requirements, and machine setup. Tray samples or drawings should be evaluated before purchase for a specific packaging application.
Frequently Asked Questions

Does the EndFlex AHL-110 require glue or tape? No. It is designed to form compatible self-locking trays using folding and tucking, without glue or tape.

What tray sizes can it handle? Standard trays without lids range from 8"–21" L x 5"–15" W x 2"–5" D. Trays with lids range from 8"–21" L x 5"–10.5" W x 2"–5" D.

Can it form both corrugated and chipboard trays? Yes. The supplied specifications indicate compatibility with appropriate self-locking corrugated and chipboard tray blanks.

What controls are included? The machine includes an Omron PLC, color touchscreen HMI, SMC pneumatics, Venturi vacuum system, and 24 VDC controls.

What utilities are required? Electrical service is stated as 120 VAC, single-phase, 60 Hz, 5 amps, with compressed air consumption of approximately 30 SCFM at 80 PSI.

Can Aaron Equipment assist with shipping and logistics? Yes. Aaron Equipment can assist with equipment preparation and loading coordination, domestic and international freight, customs documentation, and logistics planning for this EndFlex tray-forming machine.