Used GEA Powerpak 540 Thermoforming Packaging Machine – Rigid/Tyvek, Medical Grade

Used GEA Powerpak 540 Thermoforming Packaging Machine; Web width of machine - 540mm; Packaging material - Forming: Rigid, PETG up to .040"; Non forming - Tyvek; Dieset configuration - 4- up, (2tracks x 2row) 3- up, (3tracks x 1row); 10 to 12 cycles per minute; 208 Volts, 3 Phase, 60 Cycle; Compressed Air -100 PSI;Water - 45 Liters per Hour/12 Gallons per Hour; Forming Web Width - 540mm +2 / -0; Non- Forming Web Width - 530mm + 2 -1mm; Film Cores- 3" and 6"; Forming Film Roll Size - 500mm Max OD; Non Forming Roll Size - 500mm Max OD; Vacuum Pumps - Busch 1144 BV forming vacuum pump; Mfg. 2016; Last used on Medical Products.

Used Equipment Facts About This Machine
🏭 Manufacturer Information

Manufacturer: GEA

Model: Powerpak 540

Year Built: 2016

Power Requirements: 208V, 3 Phase, 60 Hz

Vacuum Pump: Busch 1144 BV

Condition: Used, previously operated in medical product packaging

📄 Description
This used GEA Powerpak 540 thermoforming packaging machine is a high-performance, servo-driven system built for rigid forming materials such as PETG (up to 0.040”) and non-forming web materials like Tyvek, making it ideal for medical-grade packaging applications. Manufactured in 2016 and last used on medical products, this machine is in excellent condition for continued sterile or cleanroom-compatible production.
With a web width of 540mm, this unit supports dieset configurations of either 4-up (2 tracks x 2 rows) or 3-up (3 tracks x 1 row), with operating speeds of 10–12 cycles per minute. It includes a Busch 1144 BV forming vacuum pump, accepts film roll sizes up to 500mm OD, and runs on standard 208V 3-phase power with 100 PSI compressed air and 45 L/hr water flow.

📐 Specifications

Model: Powerpak 540

Forming Web Width: 540mm (+2 / -0 mm)

Non-Forming Web Width: 530mm (+2 / -1 mm)

Film Core Sizes: 3” and 6”

Max Roll Diameter (Forming & Non-Forming): 500mm

Forming Material: Rigid, PETG up to 0.040”

Non-Forming Material: Tyvek

Cycle Speed: 10–12 cycles per minute

Dieset Configurations:

4-up (2 tracks x 2 rows)

3-up (3 tracks x 1 row)

Compressed Air: 100 PSI

Water Consumption: 45 L/hr (12 Gal/hr)

Vacuum Pump: Busch 1144 BV

Electrical: 208V / 3 Phase / 60Hz

Last Application: Medical product packaging

⚙️ Applications

Medical device packaging

Sterile barrier packaging

Blister packs for surgical kits

Diagnostic test kits

Cleanroom packaged instruments

Industrial electronics with ESD barrier

Lab reagent packaging

Pharmaceutical kits or combo packs

Rigid tray formation for sealing

IV bag or ampule secondary packaging

📦 Products This Would Be Used For

Tyvek-sealed medical instruments

Syringe kits or catheters

Sterile gauze or surgical sponges

Diagnostic cassettes or test kits

Dental care trays

Hospital-use tool kits

Wound care product kits

Industrial sensor packs

PPE blister trays

Lab-use component kits
PRODUCT DETAILS

thermoformer

GEA Powerpak 540

used packaging machine

medical packager

rigid tray former

PETG thermoformer

Tyvek blister pack

4-up blister machine

vacuum packager

Busch pump system

used GEA Powerpak 540 packaging machine

thermoforming system for medical products

rigid film and Tyvek thermoformer

540mm web thermoforming machine

Busch vacuum thermoforming unit

cleanroom blister packaging machine

high-speed medical thermoformer

GEA thermoformer for sale

4-up medical blister tray sealer

Powerpak 540 form fill seal machine

used GEA Powerpak 540 thermoforming packaging machine for sterile medical trays

rigid PETG and Tyvek packaging machine with Busch vacuum pump

medical-grade blister packaging machine with 4-up dieset configuration

pre-owned GEA Powerpak 540 with 540mm web width for medical applications

high-speed thermoformer for Tyvek and rigid PETG materials

GEA Powerpak 540 cleanroom-compatible packaging machine for diagnostics

thermoformer with 208V, 3-phase, and 100 PSI air requirements

used GEA thermoforming machine for surgical kits and blister trays

thermoform packaging equipment with water-cooled system and vacuum seal

automatic packaging line for Tyvek-sealed sterile product packaging

used thermoformer

GEA Powerpak machine

PETG packaging machine

medical blister packager

sterile packaging machine

Tyvek packaging equipment

Powerpak 540

vacuum thermoformer

Busch vacuum packager

rigid tray sealer

buy used GEA Powerpak

sell thermoforming machine

used blister packager for sale

GEA packaging machine price

used medical tray former

purchase thermoforming unit

used Powerpak 540 quote

blister packaging equipment

sell cleanroom packaging machine

used PETG packager