Used PallayPack VersaBlock Servo-Driven Monoblock Filling, Capping & Labeling System – Up to 40 Containers/Minute

Manufacturer Information
PallayPack
PallayPack manufactures packaging machinery and integrated systems for filling, capping, labeling, and container-handling applications. Monoblock systems combine multiple packaging operations into a compact footprint, reducing the need for separate standalone machines and transfers between processing steps.
This PallayPack VersaBlock combines filling, pick-and-place plugging and capping, servo-controlled crimping, and labeling into a stainless steel, starwheel-indexed packaging system.
Description
Available for sale is a used PallayPack Compact Servo-Driven Monoblock Filling, Capping/Plugging, and Labeling System, Model VersaBlock.
The machine has a stated production speed of up to 40 containers per minute, depending on application, product, container configuration, and installed change parts. Its stated filling range is 25 mL to 120 mL, making the system suitable for a variety of smaller-format liquid packaging applications.
The VersaBlock uses starwheel indexing for controlled container movement through the various packaging stations and is designed for quick changeover between compatible container formats.
Plugging and capping are performed through a pick-and-place system with vacuum plug and cap transfer. A servo-controlled crimp station with variable torque provides controlled closure application for compatible packages.
The machine features stainless steel construction and is stated as cGMP rated. Automation includes an Allen-Bradley PLC and touchscreen operator HMI. The system is mounted on casters for mobility and operates on 480V, 60 Hz, 3-phase electrical service.
Specifications

Specification
Details

Manufacturer
PallayPack

Model
VersaBlock

Equipment Type
Monoblock Filling / Capping / Labeling System

Condition
Used

Maximum Rated Speed
Up to 40 Containers/Minute

Fill Range
25–120 mL

Construction
Stainless Steel

Compliance
Stated as cGMP Rated

Container Indexing
Starwheel

Changeover
Quick-Change Design

Plugging
Pick-and-Place

Capping
Pick-and-Place

Plug / Cap Transfer
Vacuum

Crimping
Servo Controlled

Crimp Control
Variable Torque

Labeling
Integrated

PLC
Allen-Bradley

Operator Interface
Touchscreen HMI

Mobility
Mounted on Casters

Electrical
480V / 60 Hz / 3-Phase

Typical Applications

Liquid filling
Bottle filling
Vial filling
Plug insertion
Automated capping
Closure crimping
Container labeling
Pharmaceutical packaging
Nutraceutical packaging
Cosmetic packaging
Personal-care packaging
Specialty liquid packaging

Products This VersaBlock Could Be Used For

Liquid pharmaceutical products
Nutraceutical liquids
Oral liquid products
Cosmetic products
Personal-care liquids
Serums
Lotions
Specialty chemicals
Laboratory products
Flavorings and extracts
Other compatible 25–120 mL liquid products
Products using compatible plug, cap, or crimp closures

Actual product, container, closure, and fill-volume compatibility depends on installed change parts, filling technology, product characteristics, container dimensions, closure configuration, labeling requirements, and validation requirements. Current cGMP suitability should be verified for the intended application.
Frequently Asked Questions

How fast can the PallayPack VersaBlock operate? The system is rated for speeds of up to 40 containers per minute, depending on the application and installed change parts.

What fill sizes can it handle? The stated filling range is 25 mL through 120 mL.

What packaging operations are integrated into the machine? The VersaBlock combines filling, plugging/capping, crimping, and labeling into a compact monoblock configuration.

How are plugs and caps applied? The machine uses pick-and-place plugging and capping with vacuum plug and cap transfer. It also includes a servo-controlled crimp station with variable torque.

What controls are included? The machine features an Allen-Bradley PLC and touchscreen operator HMI. It operates on 480V, 60 Hz, 3-phase power.

Can Aaron Equipment assist with shipping and logistics? Yes. Aaron Equipment can assist with rigging and loading coordination, domestic and international freight, customs documentation, and logistics planning for this PallayPack VersaBlock packaging system.