NEW xianfeng XF-618AS

It can transform all kinds of old and new manual surface grinders with automatic control system, and sell automatic grinders to save labor costs. Welcome to email!
Full-automatic hand/self-integrated forming grinder
Model: XF-618AS
1. Specification parameters of the machine body:
item parameter
Workbench-standard disk size 150x400
Worktable-Maximum grinding length is 457 mm.
Worktable-maximum grinding width 160mm
The distance from the workbench-spindle to the workbench is 350 mm.
Grinding wheel-grinding wheel size (diameter x width x aperture) 180x16x32MM
Grinding wheel-spindle speed (60hz/50hz) 3600/3000rpm
Motor-spindle motor 1.5HP
Weight-net weight 820Kgs
Weight-gross weight 950kgs
Weight-Packing size (length, width and height) 1400 x 1150 x 1980mm
Power demand AC-3ph380v-3kVA

Second, the control system and hardware configuration
1. CNC system and drive
1. The three-axis NC system without programming is adopted to control the left and right axes (X axis), the front and rear axes (Y axis) and the lifting axis (Z axis), and Mitsubishi servo motor is standard to ensure the movement accuracy and stability.
2. Lifting shaft (Z axis), front and rear shaft (Y axis) with Wanhao grating ruler (resolution 0.5um) and main shaft with frequency converter for speed regulation.
3. Equipped with a 10-inch touch screen operation interface, it supports manual/automatic mode switching, and the Y axis and Z axis can be controlled by electronic handwheels and buttons can move quickly, giving consideration to flexibility and convenience.
2. Accuracy guarantee
1.Z axis (lifting axis) and Y axis (front and rear axis) support full closed-loop compensation or grating ruler compensation, and the positioning accuracy of the system can reach 0.002mm (based on grating ruler reading), which is suitable for high-precision machining requirements.
2. The main electrical components (such as servo system, controller, etc.) in the cabinet are made of Taiwan Province or Japanese brands to ensure the reliability of hardware.
Second, the automatic processing function
1. Z-axis automatic control
1. The total cutting amount, fine grinding amount, rough grinding cutting amount and polishing times can be set to realize the automation of the whole process of rough grinding and fine grinding.
2. It has the function of automatically repairing the grinding wheel bottom surface, supports rough repair and fine repair modes, can automatically stop flushing when repairing sand, and supports various trigger modes (such as program preset and manual trigger, etc.).
3. The automatic complement function can automatically adjust the machining parameters according to the grinding wheel wear, reducing manual intervention.
2. Worktable motion control
1. The workbench can swing left and right automatically, and the swing distance and speed can be adjusted, which supports switching to manual control of mechanical handwheel.
2. The feeding modes of the front and rear shafts (Y-axis) include serpentine feeding and continuous feeding, and the feeding amount and speed can be set, which is suitable for grinding the bottom plane of the groove.
3. Support equidistant/non-equidistant, equal-depth/unequal-depth grooves, which can process step surfaces and step difference structures, and can set the number of grooves and automatically clear angles for many times, thus improving the processing efficiency of multi-procedures.
3. Batch processing and one-button operation
1. After machining is completed, it can automatically perform actions such as left and right stop, spindle stop, flushing stop, returning to the starting point, etc., and support one-button start during batch machining without re-tool alignment, thus greatly improving production efficiency.
Third, customization and extended functions
1. Add customized functions
1. Pre-grinding function: a set of grinding process parameters can be added before rough grinding and fine grinding.
2. Step surface grinding: For the special processing mode of step structural parts, it supports the precise control of the front and rear height.
3.X-range multi-segment switching: the motion range of different processing intervals can be set to meet the requirements of multi-region segmented processing.
4. Double grinding pens for grinding: equipped with two grinding pens to support grinding wheels with different materials or precision requirements, so as to improve the precision and flexibility of grinding compensation.
5. Automatic V-shaped grinding wheel repair and V-shaped groove cutting function: the front, rear and bottom grinding wheels can be modified by any choice of six shapes of grinding wheels.
6. Sanding parameter switching: multiple groups of sanding parameters can be stored and quickly switched to adapt to different processing scenes.
2. Installation and integration flexibility

1. Expanding function of the 4th axis: forming function of disc, round bar and round punch.
2. Various options for left and right movement of X: optional synchronous belt, steel wire rope, hydraulic rod and linear motor.
3. Support to negotiate and customize the installation methods, including the position of control panel, positioning of sanding buffer, routing mode, position of Z-axis moving handwheel, etc., so as to meet the requirements of customer equipment layout.
IV. Applicable Scenarios and Advantages
High-precision machining: suitable for scenes with high requirements on plane, step surface and multi-grooves, such as precision molds, optical components and precision mechanical parts.
Machining of complex structure: support complex features such as step surface, groove bottom and multi-section grooving, and reduce the cost of multi-equipment replacement.
Automatic mass production: the functions of one-button start, automatic homing and batch processing significantly improve the efficiency of mass production and reduce manual operation errors.
Convenient operation: electronic handwheel, touch screen operation, mechanical handwheel operation and automatic sanding simplify the operation process.

If you need to know more about the details of a function or a customized scheme, you can provide specific processing requirements so as to optimize the configuration.