USED OMEGA DL27
Overview
Used Omega Design Model DL-27 automatic dual lane shrink bundler with integrated heat shrink tunnel, designed for high-speed bottle grouping, automatic shrink film bundling, multipack packaging and secondary packaging operations. Machine is capable of processing approximately 200 to 240 bottles per minute, depending on product size and infeed configuration, and features dual main product pushers for automatic product grouping and transfer through the shrink wrapping process. Each lane accommodates a maximum shrink film web width of 12-1/2". Equipped with a 31" wide sealing jaw and maximum product height capacity of 11". Integrated heat shrink tunnel features a 31" wide x 11" high opening with a 27" wide x 92" long conveyor belt for conveying wrapped product bundles through the heat shrinking process. Includes an Allen-Bradley SLC 500 programmable logic controller (PLC) and Pro-face QuickPanel Jr. human-machine interface (HMI) for machine operation and control. Electrical requirements are 480 volts, 3-phase, 60 Hz. Approximate overall dimensions are 131" long x 59" wide x 87" high. Serial #03-J30594. Possible applications include high-speed shrink film bundling, automatic bottle grouping, multipack packaging and secondary packaging of compatible pharmaceutical bottles, nutraceutical containers, vitamin and supplement bottles, spice jars, personal care containers, household chemical bottles and other suitable rigid containers.
PRODUCT SPECIFICATIONS
Manufacturer: Omega Design
Model: DL-27
Equipment Type: Automatic Dual Lane Shrink Bundler
Configuration: Dual Lane Shrink Bundling System with Integrated Heat Shrink Tunnel
Production Capacity: Approximately 200–240 Bottles Per Minute
Product Handling: Dual Main Product Pushers
Maximum Shrink Film Web Width: 12-1/2" Per Lane
Sealing Jaw Width: 31"
Maximum Product Height: 11"
Shrink Tunnel Opening Width: 31"
Shrink Tunnel Opening Height: 11"
Shrink Tunnel Conveyor Width: 27"
Shrink Tunnel Conveyor Length: 92"
Programmable Logic Controller: Allen-Bradley SLC 500
Operator Interface: Pro-face QuickPanel Jr. HMI
Electrical Requirements: 480 Volts, 3-Phase, 60 Hz
Approximate Overall Length: 131"
Approximate Overall Width: 59"
Approximate Overall Height: 87"
Serial Number: 03-J30594
APPLICATIONS
- Pharmaceutical Bottle Bundling: Groups compatible pharmaceutical bottles and rigid containers into shrink-wrapped multipacks for secondary packaging, downstream case packing and distribution. Applications may include packaged tablets, capsules and other solid-dose pharmaceutical products.
- Nutraceutical and Dietary Supplement Packaging: Bundles bottles containing vitamins, minerals, dietary supplements, herbal supplements, probiotics and other packaged nutraceutical products into consolidated units for bulk handling and distribution.
- High-Speed Bottle Packaging: Processes approximately 200–240 bottles per minute, depending on bottle size and infeed configuration, making the machine suitable for compatible higher-volume bottle packaging operations.
- Dual Lane Shrink Bundling: Uses two product lanes and dual main pushers for automatic bottle grouping and shrink film packaging, supporting the processing of compatible products in parallel lanes.
- Vitamin and Supplement Multipack Packaging: Groups multiple bottles of vitamins, protein supplements, nutritional tablets and capsules into shrink-wrapped bundles for retail, wholesale or distribution packaging.
- Spice and Seasoning Packaging: Bundles compatible rigid spice jars, seasoning bottles and packaged culinary ingredients into multipack configurations for food manufacturing and distribution operations.
- Personal Care Product Packaging: Groups packaged vitamins, cosmetics, lotions, creams, shampoos and other compatible personal care bottles for secondary packaging and shipment preparation.
- Household Chemical Packaging: Provides shrink film bundling for compatible rigid bottles containing detergents, cleaning agents, disinfectants and other packaged household chemical products.
- Contract Packaging and Repackaging: Supports packaging operations that handle multiple container types, product lines or customer packaging requirements, subject to available machine adjustments and change parts.
- Secondary Packaging and Distribution: Creates shrink-wrapped bundles of individually packaged products for easier handling, inventory management, case packing and transportation.
SUITABLE PRODUCTS / MATERIALS
- Pharmaceutical Bottles: HDPE, PET and other compatible rigid containers holding tablets, capsules, caplets, powders and other packaged pharmaceutical products.
- Vitamin Bottles: Plastic bottles containing multivitamins, vitamin C, vitamin D, B-complex supplements and other packaged vitamin products.
- Nutraceutical Containers: Bottles containing herbal supplements, probiotics, digestive enzymes, minerals, amino acids and other nutritional supplements.
- Dietary Supplement Bottles: Rigid containers holding capsules, tablets, softgels and other packaged dietary supplement products.
- OTC Healthcare Bottles: Packaged over-the-counter medications, pain relievers, antacids, allergy products and other healthcare products in suitable rigid containers.
- Spice Jars: Plastic and glass jars containing spices, dried herbs, seasoning blends, pepper, salt and other packaged culinary ingredients.
- Personal Care Bottles: Shampoo, conditioner, lotion, body wash, liquid soap and other packaged cosmetic or personal hygiene products.
- Household Cleaning Containers: Rigid bottles containing liquid detergents, surface cleaners, disinfectants, cleaning concentrates and other household cleaning products.
- Plastic Bottles: Compatible round, square, rectangular or oval HDPE, PET and other rigid plastic bottles, depending on machine setup and product handling requirements.
- Glass Containers: Compatible glass bottles and jars that can be safely grouped and conveyed through the bundling process.
- Shrink Packaging Film: Heat-shrinkable film compatible with the machine's 12-1/2" maximum web width per lane and sealing system. Omega identifies low-density polyethylene shrink film as a material used in its shrink bundling equipment, although compatibility with this particular DL-27 should be confirmed.
Product compatibility depends on container dimensions, stability, lane spacing, film specifications, grouping configuration and available machine adjustments.
FREQUENTLY ASKED QUESTIONS (FAQs)
- What is the Omega Design Model DL-27 automatic shrink bundler used for?
The Omega Design DL-27 is an automatic dual lane shrink bundling machine designed to group compatible rigid containers and wrap them in shrink film. Common applications include secondary packaging of pharmaceutical bottles, nutraceutical containers, vitamin bottles, spice jars and personal care products. The integrated shrink tunnel applies heat to shrink the film around the grouped products.
- What is the production capacity of the Omega Design DL-27?
The machine is capable of processing approximately 200–240 bottles per minute, depending on product size and infeed configuration. Actual throughput will depend on container dimensions, bundle arrangement, product handling and machine operating conditions. This rating is expressed in individual bottles per minute rather than finished bundles per minute.
- What is the advantage of a dual lane shrink bundler?
A dual lane shrink bundler is designed to handle product grouping and wrapping across two lanes. This configuration can support higher bottle throughput and packaging efficiency compared with configurations processing similar products in a single lane. The DL-27 includes dual main product pushers for automatic bottle grouping and handling.
- Can the Omega DL-27 package pharmaceutical and nutraceutical bottles?
Yes. The machine is intended for shrink bundling applications involving compatible rigid containers, including pharmaceutical and nutraceutical bottles. Potential products include bottles containing tablets, capsules, vitamins, minerals and other packaged supplements. Container dimensions, bundle configurations and available machine adjustments must be verified.
- Does the Omega Design DL-27 include a heat shrink tunnel?
Yes. The unit includes an integrated heat shrink tunnel with an opening measuring 31" wide x 11" high. The tunnel is equipped with a 27" wide x 92" long conveyor belt to transport wrapped bundles through the heat shrinking process.
- What is the maximum product height this machine can accommodate?
The specified maximum product height is 11". Buyers should verify their container dimensions and required bundle arrangements to confirm compatibility with the wrapping station and integrated tunnel.
- What is the maximum shrink film width for each lane?
Each lane accommodates a maximum shrink film web width of 12-1/2". The machine also includes a 31" wide sealing jaw. Suitable film specifications should be confirmed based on the intended bottle dimensions and bundling configuration.
- What types of shrink film can be used with this machine?
Omega Design manufactures shrink bundling systems that utilize heat-shrinkable packaging film, including low-density polyethylene film. The specific film material, gauge and sealing requirements for this DL-27 have not been verified. Buyers should confirm compatibility with their packaging materials before operation.
- What control system does the Omega DL-27 use?
The machine includes an Allen-Bradley SLC 500 programmable logic controller (PLC) and a Pro-face QuickPanel Jr. human-machine interface (HMI). These components provide programmable machine control and an operator interface for the automatic packaging process.
- Can the Omega DL-27 be integrated into an existing packaging line?
The machine may be suitable for integration into an appropriately configured bottling or packaging line. Potential upstream equipment includes bottle filling, capping, labeling and container handling systems. Downstream equipment may include case packers, conveyors and palletizing systems. Integration requirements depend on line speeds, conveyor configurations, product transfer arrangements and electrical controls.
- What electrical service is required for the Omega Design DL-27?
The machine requires 480-volt, 3-phase, 60 Hz electrical service. Buyers should verify the available facility electrical supply and installation requirements before placing the equipment into production.
- What are the overall dimensions of this shrink bundling system?
Approximate overall dimensions are 131" long x 59" wide x 87" high. These dimensions should be considered when evaluating floor space, equipment placement, facility access and shipping arrangements.
- Can Aaron Equipment assist with shipping this used Omega Design shrink bundler?
Yes. Aaron Equipment can assist buyers with coordinating freight and transportation arrangements for used industrial packaging machinery. Our team can help discuss machine dimensions, loading requirements, shipping destinations and available freight options. Contact Aaron Equipment for information regarding equipment location, shipment preparation and transportation assistance.
- How can Aaron Equipment help with purchasing or selling used shrink bundling equipment?
Aaron Equipment buys, sells and helps customers source used industrial packaging and processing machinery, including automatic shrink bundlers, bottle handling equipment, shrink wrapping machines, heat shrink tunnels and complete packaging systems. Buyers can contact Aaron Equipment for equipment specifications, availability and purchasing assistance. Companies looking to sell surplus packaging machinery can inquire about direct equipment purchases, consignments and auction services. Visit www.aaronequipment.com or call 630-350-2200 for additional information.
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