Used Buss AG Loop Reactor High Pressure Hydrogenation Plant for Xylitol Production
Overview
Used Buss AG Loop Reactor High Pressure Hydrogenation Plant for Xylitol Production. A Xylitol Hydrogenation Plant converts xylose, derived from biomass like corncobs or hardwood, into xylitol using high-pressure hydrogenation, typically catalyzed by Raney nickel at 100300C and up to 50 atm H pressure. The process involves hydrolysis, purification, catalytic hydrogenation, and crystallization to produce food-grade sweeteners. This System is Currently in Operation and Main Components include: Hebler-1950 gallon Reaction Autoclave, rated 985 PSI at 360 degrees F, 316L stainless steel, including upper & lower Loop Reaction Piping, Biral-Buss High Pressure Pump, Type NZP 340R-200-1, Sunitrol Raw Material Feed Pump, 316 stainless steel, 120 GPM Braun + Lubbe 316L stainless steel Additive Dosing Pump, Buss 316L stainless steel Mixing Vessel, Multiple Catalyst Prep and Additive Feed Vessels with Agitators, 316L stainless steel Shell & Tube Product Coolers & Heaters, Process Filters and Pumps. Manufactures Prints available. Support Structural is available. More information & inspections are available upon request.
Specs
Used Equipment Facts About This Machine
Manufacturer Information
This complete xylitol hydrogenation plant features major equipment manufactured by Buss AG, Hebler, Biral-Buss, Sunitrol, and Braun + Luebbe. Designed for continuous high-pressure catalytic hydrogenation of xylose into xylitol, the system incorporates industrial-grade 316L stainless steel process equipment suitable for food, pharmaceutical, and specialty chemical production.
Description
Available for sale is a complete Used Buss AG Loop Reactor High Pressure Hydrogenation Plant designed for the production of xylitol from xylose feedstocks. Xylitol is a high-value sugar alcohol commonly used in food, beverage, pharmaceutical, and personal care applications. The production process utilizes catalytic hydrogenation under elevated pressure and temperature conditions, typically employing Raney nickel catalyst to convert purified xylose into food-grade xylitol.
This system is currently in operation and includes a Hebler high-pressure reaction autoclave, Buss loop reactor piping system, Biral-Buss circulation pump, feed and dosing systems, catalyst preparation vessels, shell and tube heat exchangers, process filtration equipment, and associated support structure. Manufacturer drawings and process prints are available.
Additional information, equipment inspections, and process documentation are available upon request.
Specifications
Application: Xylitol production via catalytic hydrogenation
Product: Food-grade xylitol sweetener
Reactor Manufacturer: Hebler
Reactor Capacity: 1,950 gallons
Reactor Material: 316L stainless steel
Reactor Rating: 985 PSI at 360°F
Reactor Type: High-pressure autoclave with Buss loop reactor circulation system
Loop Reactor Piping: Upper and lower circulation loops included
High Pressure Pump: Biral-Buss Type NZP 340R-200-1
Raw Material Feed Pump: Sunitrol 316 stainless steel, 120 GPM
Additive Dosing Pump: Braun + Luebbe 316L stainless steel
Mixing Vessel: Buss 316L stainless steel
Catalyst Preparation Tanks: Multiple vessels with agitators
Additive Feed Tanks: Multiple vessels with agitators
Product Coolers and Heaters: 316L stainless steel shell and tube design
Filtration System: Process filters included
Process Pumps: Multiple stainless steel pumps included
Structural Steel: Available
Documentation: Manufacturer prints and process drawings available
Operating Status: Currently in operation
Applications
Xylitol production
Sugar alcohol manufacturing
Biomass-derived sweetener production
Xylose hydrogenation
Food ingredient manufacturing
Pharmaceutical ingredient production
Polyol manufacturing
Specialty carbohydrate processing
Catalytic hydrogenation operations
Fine chemical production
Products This Equipment Can Produce
Xylitol
Food-grade xylitol crystals
Pharmaceutical-grade xylitol
Polyol sweeteners
Sugar alcohol products
Specialty carbohydrate derivatives
Biomass-derived sweeteners
Reduced-calorie sweeteners
Oral care sweetener ingredients
Functional food ingredients
Frequently Asked Questions
What is the primary use of this plant?
This plant is designed to convert xylose into xylitol through catalytic hydrogenation using hydrogen gas and Raney nickel catalyst.
Is the system currently operating?
Yes. The complete plant is currently in operation and available for inspection.
What pressure is the reactor rated for?
The Hebler reactor is rated for 985 PSI at 360°F.
What materials of construction are used?
The primary wetted process components are constructed from 316L stainless steel.
Are manufacturer drawings included?
Yes. Manufacturer prints and process documentation are available.
Can Aaron Equipment assist with shipping and logistics?
Yes. Aaron Equipment can coordinate dismantling, rigging, loading, transportation, export documentation, and worldwide logistics services for qualified buyers.
PRODUCT DETAILS
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