NEW 2024 MIGHTY VMC 1160
Overview
Mighty Viper’s VMC-1160 Vertical Machining “Power Center” is designed and built with just one thought in mind – An All-in-One Powerful Machining Center that cuts all materials from A to Z. In order to achieve this goal, we introduce Six Sigma High Quality Management System in our manufacturing processes, which results in:
• 40% Increase in Machine Rigidity
• 40% Easier to Operate Machine
• 30% Increase in Efficiency by Cutting Cycle Time Shorter
• 20% Increase in Cutting Capability
• 30% Increase in Stability and Dependability
43" x 24" x 25" XYZ Travels
49" x 24" Table Size
Fanuc 0i-MF Plus Control
CAT-50 Spindle Nose
25 HP (30 min.) Spindle Motor
8,000 rpm 2-step Gear Headstock Spindle
24-Tool Arm type ATC
Fanuc AI Contour Control II Function
(AICC-II with 200-block look-ahead)
Chip Conveyor
Oil Skimmer
Specs
VMC-1160 (#50) SPECIFICATIONS (IMPERIAL)
TABLE
Table Size 49.2" x 23.6"
T-Slots (size x number x pitch) 0.7" x 5 x 4.9"
Maximum Table Load 2,650 lb
AXES MOVEMENTS
X-Axis Travel (longitudinal movement) 43.3"
Y-Axis Travel (cross movement) 23.6"
Z-Axis Travel (vertical movement) 25.0" (30.9" opt.)
Distance from Spindle End to Table 3.9" ~ 28.9"
Distance from Spindle Centerline to Z-Axis Ways 26"
SPINDLE
Spindle Nose Taper # 50
Gear Head (2-speed) 6,000 rpm / 8,000 rpm 25 HP (30-min)
FEEDRATES
Rapid Feedrate (X/Y/Z Axes) 945 / 945 / 787 ipm
Cutting Feedrate (XYZ Axes) 394 ipm
AXIS DRIVE MOTORS
X/Y/Z axes Fanuc servomotors 4 / 4 / 4 HP
AUTOMATIC TOOL CHANGER – ARM TYPE
Tool Storage Capacity 24 pc (30 pc opt.)
Maximum Tool Weight 33 lb
Maximum Tool Size (diameter x length)
(no adjacent tool) Ø4.2" x 11.8"
Ø8.5" x 11.8"
Tool Selection Random
Tool Shank CAT-50 / BT-50
ACCURACY
Positioning (JIS 6338) ± 0.00020" / 12"
Repeatability (JIS 6338) ± 0.00008" / 12"
Positioning (ISO 10791) 0.0005"
Repeatability (ISO 10791) 0.0004"
MISCELLANEOUS
Power Requirement (220 V) 20 kVA
Compressed Air (min ½" air supply line) 90 psi
Coolant Tank 115 gal
Floor Space 8'0" x 15'7" x 10'0"
Net Weight 19,000 lbs.
OPTIONS AND UPGRADES
PERFORMANCE UPGRADE
• 30-Tool arm type tool changer upgrade (from 24-tool arm) $ 6,000.00
• 6,000 rpm gear spindle (instead of 8,000 rpm gear) (discount) (-) $ 5,000.00
• Fanuc 31i-MB Plus Control upgrade (from Fanuc 0i-MF Plus) $ 10,000.00
• Mitsubishi M730 Control upgrade (from Fanuc 0i-MF Plus) $ 10,000.00
• Data Server with 2 GB Memory $ 5,500.00
• 4th Axis pre-wire (internal wiring for future expansion) $ 4,000.00
• 4th Axis pre-wire (internal wiring and amplifier) $ 8,500.00
(excludes external cables to the rotary table)
COOLANT THROUGH SPINDLE
• Coolant through spindle pre-wire (without a high-pressure pump unit)
for gear spindle $ 5,000.00
• LNS ChipBlaster B30-70 high pressure pump system $ 14,000.00
Pressure manually adjustable up to 1000 psi, 8 GPM, 10 µm dual pleated filters, single M-code controlled outlet
• LNS ChipBlaster B30-35 high pressure pump system $ 13,000.00
Pressure manually adjustable up to 500 psi, 8 GPM, 10 µm single pleated filter, single M-code controlled outlet
• LNS Chip Blaster M30-70 high pressure pump system $ 16,000.00
Pressure manually adjustable up to 1000 psi, 8 GPM, 2 µm media-free, cyclonic filtration without bag filters, single M-code controlled outlet, 50-gallon coolant tank and 40-gallon sludge tank
Equipped With
♦ Full Guarding
♦ AICC-II High-Accuracy / High-Speed Machining Mode
(Fanuc AI Contour Control II with 200-Block Look-Ahead)
♦ Arm Type ATC
♦ 24-Tool Side Mount Tool Magazine
♦ Chip Conveyor
♦ Spindle Chiller
♦ Coolant System
♦ Oil Skimmer
♦ Manual Pulse Generator
♦ Centralized Automatic Lubrication System
♦ Absolute Encoders on all 3 Axes
♦ Spindle-side Air Nozzle
♦ Spindle-side Coolant Nozzle
♦ Air Blow Thru Spindle
♦ Tri-Color Status Light
♦ Work Light
♦ RS-232 Interface
♦ Ethernet Interface
♦ PCMCIA Memory Card Slot
♦ USB Port
♦ Rigid Tapping
♦ Automatic Power Off
♦ Heat Exchanger in Electrical Cabinet
♦ Operation Manuals and Electrical Diagrams
♦ Leveling Blocks and Bolts
♦ Tools
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