Drill line for light-, medium- and heavy-duty steel fabrication and service center
Workspace [mm]: 1,000 x 500 and number of tools: 15
Benefits at a glance
Robust design for a longer machine lifetime
Efficient drilling, milling, marking, tapping and countersinking
Powerful drive for highest processing performance
Powerful clamping system for a longer tool usage
Intelligent material measurement for greater process reliability
Servomotors and ball screw for high-precision
Tool changer for 5 tools per axis for less setup times
Robust machine portal construction
High rigidity ensures low vibrations for low operational costs
Very long machine lifetime even under challenging conditions
Drill carriages with drill spindles
Robust design for low vibrations and less tool wear
Fast and precise positioning via ball screw drive and servomoters
Clamping system
Horizontal and vertical clamping system for less vibration
High clamping power for best fixation and precision
Less tool wear and thus operational costs
Drilling spindles
Provided Technologies are drilling, milling, tapping, countersinking and marking
Powerful and fast processing
Outstanding drilling performance
Automatic tool changer
Fast tool changer for 5 tools per axis
Low setup time for higher machine utilization
Automatic tool length measurement
Chip container
Integrated chip container in machine base
Easy chip handling
Extractable on both side for full flexibility
Chip conveyor
Automated chip handling
Higher comfort for operator
Hard stamping unit
Fast marking of numbers and letters
Mark up to 21 letters without material movement in parallel
Marking is also visible after shotblasting and painting
Contour marking
Fast and flexible marking for characters and geometries
Marking on up to 4 material sides
Milling
Powerful milling features
Easy operation due to milling macros
High rigidity ensures low vibrations for low operational costs
Very long machine lifetime even under challenging conditions
Robust design for low vibrations and less tool wear
Fast and precise positioning via ball screw drive and servomoters
Horizontal and vertical clamping system for less vibration
High clamping power for best fixation and precision
Less tool wear and thus operational costs
Provided Technologies are drilling, milling, tapping, countersinking and marking
Powerful and fast processing
Outstanding drilling performance
Fast tool changer for 5 tools per axis
Low setup time for higher machine utilization
Automatic tool length measurement
Integrated chip container in machine base
Easy chip handling
Extractable on both side for full flexibility
Automated chip handling
Higher comfort for operator
Fast marking of numbers and letters
Mark up to 21 letters without material movement in parallel
Marking is also visible after shotblasting and painting
Fast and flexible marking for characters and geometries
Marking on up to 4 material sides
Powerful milling features
Easy operation due to milling macros
PROFILINE
Modern Software Package for KALTENBACH Drilling and Drilling-Sawing Machines
PROFILINE
Easy, user friendly machine operation
Programming of orders via color touchscreen with large keypads directly on the machine control console
PROFILINE
Order manager
Create, copy and delete orders
Graphic display of individual positions within an order
PROFILINE
Profile database
Comprehensive profile database
Easily expandable
Graphic display of workpiece forms
PROFILINE
Tool manager
Tool Changer setup based upon the tool type and diameter
Allocation of the drill diameter to rotational speed settings and feed rates
PROFILINE
Production data report
Recording of production times of individual pieces or entire orders
PROFILINE
Data transfer and data response
Data input directly on the machine’s control console
Data import in DSTV or DSTV+ format
Data export of previously produced parts in DSTV feedback format to any directory
Downloads
Flussdiagramm_Profiline_en (PDF, 0.03 MB)
PROFILINE
Programming of orders via color touchscreen with large keypads directly on the machine control console
PROFILINE
Create, copy and delete orders
Graphic display of individual positions within an order
PROFILINE
Comprehensive profile database
Easily expandable
Graphic display of workpiece forms
PROFILINE
Tool Changer setup based upon the tool type and diameter
Allocation of the drill diameter to rotational speed settings and feed rates
PROFILINE
Recording of production times of individual pieces or entire orders
PROFILINE
Data input directly on the machine’s control console
Data import in DSTV or DSTV+ format
Data export of previously produced parts in DSTV feedback format to any directory
Flussdiagramm_Profiline_en (PDF, 0.03 MB)
KBS 1010
Fast and accurate saw for big profiles
Cutting mitering angle up to +45°/-60°
Vertical and horizontal clamping device for low vibrations
Automatic feed control and slippage detection for highest comfort
KBS 1051
Fast and accurate saw for big profiles
Cutting mitering angle up to +50°/-60°
Powerful drive for carbide saw bands to reduce cutting times up to 50%
Highest automation potencial for less manpower requirements
Intelligent material measurement for highest precision and process reliability
Vertical and horizontal clamping device for low vibrations
Automatic feed control and slippage detection for highest comfort
Measuring carriage
Precise positioning of material
Adjustments for the processing of layers possible
Push-off device
Automated outsorting of short parts
Handling of parts with straight cuts
Up to 2 outfeed positions
Short piece gripper
Automated outsorting of short parts
Handling of parts with mitered cuts
Up to 3 outfeed positions
Autosorter
Automated outsorting of short parts
Handling of parts with mitered cuts
Up to 6 outfeed positions
Fast and accurate saw for big profiles
Cutting mitering angle up to +45°/-60°
Vertical and horizontal clamping device for low vibrations
Automatic feed control and slippage detection for highest comfort
Fast and accurate saw for big profiles
Cutting mitering angle up to +50°/-60°
Powerful drive for carbide saw bands to reduce cutting times up to 50%
Highest automation potencial for less manpower requirements
Intelligent material measurement for highest precision and process reliability
Vertical and horizontal clamping device for low vibrations
Automatic feed control and slippage detection for highest comfort
Precise positioning of material
Adjustments for the processing of layers possible
Automated outsorting of short parts
Handling of parts with straight cuts
Up to 2 outfeed positions
Automated outsorting of short parts
Handling of parts with mitered cuts
Up to 3 outfeed positions
Automated outsorting of short parts
Handling of parts with mitered cuts
Up to 6 outfeed positions
