KBS 400 DG NA

Band Saw with Mitre Unit for light to medium Steel Construction and Trading with an attached Automatic Feed
Capacity Range 90° [mm]: 400 x 350
Benefits at a glance
Robust construction for perfect cutting results
Precise setting of cutting angle
Long blade life and the best cutting quality
High cutting performance
Powerful clamping system for low vibrations
Rapid/working feed concept for shorter idle times
Swarf brush to improve cutting performance
Cutting pressure and slippage control for perfect quality
Laser-assisted cutting edge visualisation for manual cuts
Precise, infinitely-variable feedrates

Strong drive power for increased cutting speed
Infinitely-variable saw band feed can be adjusted directly on the saw frame
Long saw band life even with the most varied material dimensions

Fast and precise mitre adjustment

Manual mitre cut adjustment
Hydraulic clamping through push button on the saw

Self-adjusting profile clamping

Hydraulic profile clamping within the automatic cycle control
Clamping of the workpiece immediately adjacent to the saw band for precise cuts
Clamping and sawing of layers and bundles possible

Saw band friendly operation

Measurement in both saw band guides
Cutting-pressure selection adjustable on the saw frame
Self-regulating feed rate accross the range of saw band contact lengths

Saw band relief when idling

Electronically monitored, with automatic tension reduction when saw band is idle
Automatic shut-off of the saw drive in case of blade breakage
Long saw band life

Saw band protected from wear

Brush separately driven by three-phase motor
Long saw band life and excellent cut quality

Visual display of the cutting edge

Processing of material via feed creep rate through control keys on the saw frame
Sawing on tracings possible

Virtually dry workpiece

Optimum tool lubrication when sawing profiles
Can be installed in addition to flood coolant device
Disposal of lubricant unnecessary
Long saw band life

Fast and precise mitre adjustment

Adjustment on free-standing control console
Measurement via absolute rotary encoder and frequency controlled motor
Automatic, hydraulic clamping of the machine after reaching the mitre setting
Reduced non-productive times when changing mitres

Band deflection monitoring

Control of cutting path through the material when saw band begins to wear
Input of threshold values on the operating console and to cycle interruption if exceed
High cut quality, no material waste

Automated Sawing Process

Fully automatic positioning of the material by the feed carriage
Sawing of bundles or layers of material to reduce production times
Horizontal and vertical clamping system grips the material in an optimal way to reduce vibration and increase blade life
Strong drive power for increased cutting speed
Infinitely-variable saw band feed can be adjusted directly on the saw frame
Long saw band life even with the most varied material dimensions
Manual mitre cut adjustment
Hydraulic clamping through push button on the saw
Hydraulic profile clamping within the automatic cycle control
Clamping of the workpiece immediately adjacent to the saw band for precise cuts
Clamping and sawing of layers and bundles possible
Measurement in both saw band guides
Cutting-pressure selection adjustable on the saw frame
Self-regulating feed rate accross the range of saw band contact lengths
Electronically monitored, with automatic tension reduction when saw band is idle
Automatic shut-off of the saw drive in case of blade breakage
Long saw band life
Brush separately driven by three-phase motor
Long saw band life and excellent cut quality
Processing of material via feed creep rate through control keys on the saw frame
Sawing on tracings possible
Optimum tool lubrication when sawing profiles
Can be installed in addition to flood coolant device
Disposal of lubricant unnecessary
Long saw band life
Adjustment on free-standing control console
Measurement via absolute rotary encoder and frequency controlled motor
Automatic, hydraulic clamping of the machine after reaching the mitre setting
Reduced non-productive times when changing mitres
Control of cutting path through the material when saw band begins to wear
Input of threshold values on the operating console and to cycle interruption if exceed
High cut quality, no material waste
Fully automatic positioning of the material by the feed carriage
Sawing of bundles or layers of material to reduce production times
Horizontal and vertical clamping system grips the material in an optimal way to reduce vibration and increase blade life
PROFICUT
Modern Software Package for KALTENBACH Sawing Machines
 
PROFICUT
Easy, user friendly machine operation

 Programming of orders via color touchscreen with large keypads directly on the machine control console
Storage possibility for as many sawing orders as desired
Automatic calculation of cutting speed and feed over the material group or DIN-Nr. (steel key)
Graphical representation of the material
Machine operation

PROFICUT
Profile database

Comprehensive profile database
Easily expandable
Graphic display of workpiece forms

PROFICUT
Production data report
Recording of production times of individual pieces or entire orders
PROFICUT
Data transfer and data response

Data input directly on the machine control console
Data import in DSTV or DSTV+ format
Data export of previously produced parts in DSTV feedback format to any directory

Downloads

Flussdiagramm_Proficut_en (PDF, 0.03 MB)
 
PROFICUT
 Programming of orders via color touchscreen with large keypads directly on the machine control console
Storage possibility for as many sawing orders as desired
Automatic calculation of cutting speed and feed over the material group or DIN-Nr. (steel key)
Graphical representation of the material
Machine operation
PROFICUT
Comprehensive profile database
Easily expandable
Graphic display of workpiece forms
PROFICUT
Recording of production times of individual pieces or entire orders
PROFICUT
Data input directly on the machine control console
Data import in DSTV or DSTV+ format
Data export of previously produced parts in DSTV feedback format to any directory
Flussdiagramm_Proficut_en (PDF, 0.03 MB)
Connection to steel roller conveyor
Cross transport by means of lift-and-carry system (as an alternative to drag chains)
Automated Sawing Process
Material Feed Gripper
Fast material cross transport

Material stock in heavy-duty steel construction
Sliding rails of synthetic material (polyamide) for low-noise material cross transport
Drag chains with transport claws
Drive system with continuously-variable frequency-controlled gear motor

 
T 14 transport system for steel construction and steel service centers
T 14 modular expandable conveyor roller system
Cross transport by means of lift-and-carry system (as an alternative to drag chains)
Material stock in heavy-duty steel construction
Sliding rails of synthetic material (polyamide) for low-noise material cross transport
Drag chains with transport claws
Drive system with continuously-variable frequency-controlled gear motor
 
T 14 modular expandable conveyor roller system