1200 Ton AP & T Blanking, Embossing & Cutoff Line

Machine Specifications:
1200 TON AP&T (LAGAN) BLANKING, EMBOSSING AND CUT OFF LINEMODEL:  LMB-12000-13-09
 
PRESS NO. 1
PRESS TYPE LMB-12000
PRESS FORCE, STEPLESS ADJUSTMENT:                     1200 TON (12000 kN)
STROKE LENGTH, STEPLESS ADJUSTMENT:                   0 - 19.7" (0 - 500 mm)
MAX. SHUT HEIGHT:                                     39" (1000 mm)
CLOSING SPEED:                                        1"/sec. - 9.6"/sec.
PRESSING SPEED:                                       0.12"/sec. - 1.2"/sec.
BED SIZE:                                             70.8" x 51" (1800 x 1300 mm)
FRAME OPENING L-R x F-B:                              51" x 35" (1300 x 900 mm)
POWER SUPPLY:                                         460 V, 60 HZ, 500 A
APPROX. WEIGHT:                                       119,000 LBS.
 
PRESS NO. 2
PRESS TYPE MH4-1000-08-08
PRESS FORCE:                                          100 TON (1000 kN)
STROKE LENGTH:                                        7.9" (200 mm)
MAX. SHUT HEIGHT:                                     20" (500 mm)
BED SIZE:                                             42" x 42" (1070 x 1070 mm)
FRAME OPENING L-R x F-B:                              31" x 31" (800 x 800 mm)
APPROX. WEIGHT:                                       11,900 LBS.
 
CUTOFF SHEAR TYPE AKS-500-40
SHEARING FORCE:                                       40 TON (400 kN)
MAXIMUM SHEARING WIDTH:                               20" (500 mm)
APPROX. WEIGHT:                                       1,400 LBS.
 
PUMP UNIT:
PUMP CAPACITY (HP1):                                  95 G/MIN (360 l/MIN)
PUMP CAPACITY (HP2):                                  45 G/MIN (170 l/MIN)
EL MOTOR (M1):                                        115 HP (86 KW)
PUMP CAPACITY (HP3):                                  95 G/MIN (360 l/MIN)
PUMP CAPACITY (HP4):                                  17 G/MIN (65 l/MIN)
EL MOTOR (M2):                                        115 HP (86 KW)
PUMP CAPACITY (HP20):                                 74 G/MIN (280 l/MIN)
PUMP CAPACITY (HP30):                                 8 G/MIN (30 l/MIN)
EL MOTOR (M3):                                        10 HP (7.5 KW)
MAX. WORKING PRESSURE:                                4,400 PSI (30.5 MPA)
CAPACITY OF HYDRAULIC OIL RESERVOIR:                  581 GALLONS (220 LITER)
VOLTAGE:                                              460 V, 60 HZ.
ELECTRICITY SUPPLY:                                   500 AMP
-STRIP STRAIGHTENER - TYPE RMA-60-500
COIL WIDTH:                                          20" (500 mm)
MAXIMUM THICKNESS:                                   0.118" STEEL
                                                      0.157" ALUM
NUMBER OF FEEDING-IN ROLLS:                          2
 NUMBER OF STRAIGHTENING ROLLS:                       9
 ROLL DIAMETER:                                       2.4" (62 mm)
DRIVING FORCE:                                       ELECTRIC MOTOR
 SPEED CONTROL:                                       FREQUENCY CONVERTER,
                                                      0 - 33 FT/MIN (0 - 10 m/MIN)
LOOP CONTROL:                                        MEASURING WHEEL
 
-SERVO ROLL FEEDER - TYPE AE 95-500
 MAXIMUM COIL WIDTH:                                  20" (500 mm)
NUMBER OF ROLLS:                                     2
 ROLL DIAMETER:                                       3.7" (95 mm)
DRIVING FORCE:                                       ELECTRICAL SERVO
 SPEED:                                               0 - 98 FT/MIN (0 - 30 m/MIN)
MAXIMUM THICKNESS:                                   0.118" STEEL
                                                      0.157" ALUM
ROLL PRESSURE:                                       PNEUMATIC
 
-STACKING EQUIPMENT LS:
MODEL:                                               AUTO ARM 604/S
SERIAL NUMBER:                                       2893
 YEAR BUILT:                                          1995
 HORIZONTAL STROKE:                                   27" (700 mm)
VERTICAL STROKE:                                     1.57" (40 mm)
CYCLE TIME:                                          2.4 SEC.
MATERIAL OF BLANK:                                   ALUMINUM DISKS
SIZE OF WOODEN PALLET:                               24" x 24" (610 x 610 mm)
MINIMUM DIAMETER OF DISK:                            9.62" (244.5 mm)
MAXIMUM DIAMETER OF DISK:                            16" (405.8 mm)
MAXIMUM THICKNESS OF DISK:                           0.118" (3 mm)
MAXIMUM HEIGHT OF PACK:                              20" (500 mm)
MAXIMUM TEMP OF BLANK:                               40 DEG. C
 INSTALLED POWER:                                     7 KVA
 RATED VOLTAGE:                                       460 V
 Nr. PHASES:                                          3 PHASE
 FREQUENCY:                                           60 HZ.
RATED CURRENT:                                       9 AMPS
 COMPRESSED AIR PRESSURE AT ENTRY:                    87 PSI (6 BAR)
AIR CONSUMPTION:                                     N1 / 1' 50
 
 
 
 
MECHANICS:
 
 
 
- FOUR COLUMN PRESS.
- FREE PASSAGE THROUGH THE ROUND GUIDE COLUMNS.
- HIGH DYNAMIC AND STATIC RIGIDITY OF THE PRESS BY HEAVY MATERIAL DIMENSIONING.
- TIE RODS THROUGH THE COLUMNS FOR PRE-TENSION OF THE PRESS.
- THE COLUMNS WORK AS GUIDING FOR THE SLIDE PLATE.
- THE SLIDE PLATE IS EQUIPPED WITH GUIDE BUSHINGS.
- SOLID PRESS TABLE (BOTTOM PART) AND SLIDE PLATE.
- DOUBLE ACTING PRESS CYLINDER(S) BUILT-IN IN THE UPPER PLATE.
- THE MAIN CYLINDER IS EQUIPPED WITH A COUNTER PRESSURE VALVE.
 
HYDRAULICS:
COMMON WITH THE 1200 TON PRESS.
ELECTRIC AND CONTROL CENTRAL:
COMMON FOR THE COMPLETE LINE.