Shadowline Wall Angle Roll Forming Machine – Available in the UAE
Machine Matcher proudly offers the Shadowline Wall Angle Roll Forming Machine, a precision-engineered solution designed to produce high-quality wall angle profiles essential for interior construction, particularly in suspended ceiling framing systems. This machine is ideal for companies operating in the building materials, construction, and interior finishing industries across the United Arab Emirates, including Abu Dhabi, Dubai, and Sharjah.
Industries Served
The Shadowline Wall Angle Roll Forming Machine caters to a diverse range of industries, including:
Construction: For framing walls, ceilings, and floors, providing structural support and ensuring durability.
Automotive: Utilized in various parts of vehicles, offering strength without significant weight addition.
Aerospace: Essential in aircraft structural components, ensuring integrity while minimizing weight.
Warehousing and Retail: Integral in the creation of racking systems, ensuring they can bear significant weight and withstand wear and tear.
Industrial Machinery: Used in framing protective guards, ensuring robustness and safety.
Agriculture: Incorporated into machinery like tractors and harvesters, ensuring durability and resilience.
Electrical: Employed in framing and mounting large electrical panels or boxes, providing stability.
Machine Type & Capabilities
The Shadowline Wall Angle Roll Forming Machine is designed for high-precision manufacturing of L-shaped wall angle profiles. It features automated feeding, forming, and cutting systems, ensuring consistent quality and efficiency. The machine's capabilities include:
High-Speed Production: Capable of producing profiles at speeds up to 25 meters per minute.
Material Versatility: Processes galvanized steel, aluminum, and stainless steel with thicknesses ranging from 0.3 mm to 0.8 mm.
Customization: Adjustable settings and interchangeable rollers allow for the production of various profile sizes and designs.
Machine Technical Specifications
Machine Type: Shadowline Wall Angle Roll Forming Machine
Production Speed: Up to 25 meters per minute
Material Thickness Range: 0.3 mm to 0.8 mm
Material Width Range: 50 mm to 150 mm
Material Types: Galvanized steel, aluminum, stainless steel
Material Yield Strength: Up to 350 MPa (50 ksi)
Roller Material: Cr12 steel with heat treatment
Roller Surface Treatment: Hard chrome plating
Number of Forming Stations: 8–12 stations (varies by model)
Roller Shaft Diameter: 40 mm to 60 mm
Shaft Material: 45# steel, tempered and quenched
Main Drive Type: Gear drive system
Power: 380V, 50Hz, 3-phase (standard for UAE)
Motor Power: 5.5 kW to 7.5 kW
Cutting Method: Hydraulic cutting system
Blade Material: Cr12 steel, heat-treated
Control Type: PLC control system with touchscreen interface
Operating Mode: Automatic with manual override
De-coiling System: Manual or hydraulic decoiler with a capacity of up to 2.5 tons
Punching/Notching System: Optional hydraulic or servo-controlled punching system
Machine Frame: Welded steel frame with a thickness of 20 mm
Thickness of Frame Steel: 20 mm
Profile Shape: L-shaped wall angle profiles
Profile Width and Depth: Customizable based on requirements
Length Tolerance: ±1 mm per 3 meters
Safety Features: Protective covers/guards, emergency stop button, overload protection system
Customization Options
Machine Matcher offers extensive customization to meet specific production needs:
Profile Dimensions: Adjustable to produce various wall angle sizes.
Material Compatibility: Configurable to process different materials and thicknesses.
Punching Patterns: Customizable punching and notching options.
Automation Level: Options for manual, semi-automatic, or fully automatic operation.
Unique Selling Propositions (USPs)
High Precision: Ensures consistent profile dimensions, reducing material waste.
Robust Construction: Built with high-quality materials for durability and long service life.
User-Friendly Interface: PLC control system with touchscreen for easy operation.
Versatility: Capable of producing a wide range of wall angle profiles.
After-Sales Support: Comprehensive warranty and maintenance services.
Delivery & Support
Location: All machines are new and custom-built to meet customers' specific profile and machine requirements. This machine can be delivered anywhere in the United Arab Emirates, including Abu Dhabi, Dubai, and Sharjah, directly from our manufacturing partner.
Installation Support: Remote video guidance is available, and on-site installation can be arranged upon request.
Lead Time: Production typically takes 30–60 days, and shipping time depends on the destination port.
Warranty: All machines are covered by a one-year warranty from the date of dispatch, along with durable maintenance and repair support.
Frequently Asked Questions (FAQs)
Q: Can the machine be customized for our profile?
A: Yes, the machine can be tailored to produce specific wall angle profiles based on your requirements.
Q: What type of material is normally used with this type of machine, and what is the material gauge and KSI?
A: The machine typically processes galvanized steel, aluminum, and stainless steel with thicknesses ranging from 0.3 mm to 0.8 mm and yield strengths up to 350 MPa (50 ksi).
Q: Is remote installation support available?
A: Yes, we offer remote video guidance, and on-site installation is available upon request.
Q: What is the lead time for manufacturing and shipping?
A: Production typically takes 30–60 days, and shipping time depends on the destination port.
Q: What affects the final price?
A: Pricing is determined based on optional extras and customization requirements. Contact us for a tailored quote based on your specific needs.
Pricing
Prices Start From: The average standard price for this type of machine starts from $36,000.
What Affects the Final Price: Pricing is determined based on optional extras and customization requirements. Contact us for a tailored quote based on your specific needs.
For inquiries or to receive a customized quote, please email your profile drawings or any other relevant information to [email protected].
Machine Matcher is your trusted provider for high-quality roll forming machines, delivering tailored solutions to meet your specific production needs.
