A keel roll forming machine transforms steel coils into precisely formed profiles through a series of rollers. The machine's automation ensures high-speed production while maintaining consistent quality. The profiles produced are typically used in non-load-bearing walls, ceilings, and partitions.
Key Features:
High Precision: Ensures accuracy in dimensions for perfect fitting.
Durable Design: Built with heavy-duty materials for long-lasting performance.
Customizable Profiles: Can produce various sizes and designs based on requirements.
User-Friendly Interface: Equipped with an advanced PLC control system for easy operation.
Energy Efficiency: Optimized power usage for cost savings.
Profile Description
The keel roll forming machine produces profiles with the following characteristics:
Materials: Galvanized steel or stainless steel to prevent corrosion.
Sizes: Common sizes include C-studs (50mm, 75mm, 100mm) and U-tracks.
Thickness: Ranges from 0.3mm to 1.2mm, depending on structural needs.
Applications: Widely used in drywall partition systems, suspended ceilings, and lightweight structural framing.
Setup and Installation
Preparation: Place the machine in a leveled position and ensure proper alignment.
Material Loading: Mount the steel coil onto the decoiler.
Profile Adjustment: Set the desired profile dimensions through the PLC interface.
Trial Run: Conduct a test run to ensure accuracy and performance.
Production Start: Begin mass production with continuous monitoring.
Maintenance Requirements
Daily Checks: Inspect rollers, guides, and cutting blades for wear and tear.
Lubrication: Regularly lubricate moving parts to ensure smooth operation.
Electrical Components: Check wiring and PLC connections for any faults.
Cleaning: Keep the machine clean to avoid material buildup and corrosion.
Periodic Overhaul: Conduct a thorough inspection every 6–12 months.
Question and Answer Section
Q1: What profiles can the keel roll forming machine produce?
A: The machine can produce C-studs, U-tracks, Omega profiles, and customized shapes, catering to drywall, ceiling, and partition systems.
Q2: What material thickness is supported by this machine?
A: The machine typically processes material thickness ranging from 0.3mm to 1.2mm.
Q3: Can the machine handle different power supplies?
A: Yes, the machine’s power supply can be customized to suit regional standards, such as 220V, 380V, or 415V.
Q4: Is it possible to customize profile sizes?
A: Absolutely. The machine can be configured to produce a variety of profile sizes as per the user’s requirements.
Q5: How fast can the machine produce profiles?
A: Production speed ranges from 20m/min to 40m/min, depending on the material and profile complexity.
Q6: What optional extras can be added to the machine?
A: Options like stackers, remote PLC control systems, embossing units, and decoilers can enhance functionality.
Q7: What is the typical lead time for delivery?
A: Delivery time depends on customization but usually ranges between 30–60 days.
Q8: How is the machine shipped?
A: The machine is disassembled and securely packed in containers for sea or land transport.
Material: Galvanized steel, stainless steel, aluminum
Material Thickness: 0.3mm – 1.2mm
Material Width: 50mm – 300mm
Roller Material: High-grade Cr12MOV steel with hard chrome plating
Number of Stations: 10–20 roller stations
Cutting System: Hydraulic cutting with precise die
Motor Power: 5kW – 15kW (varies by model)
Machine Speed: 20m/min – 40m/min
Frame Structure: Welded steel frame for enhanced stability
Control System: PLC control with touch screen interface
Power Requirements: 380V/50Hz (customizable for other regions)
Profile Types: C-stud, U-track, Omega profile, and custom profiles
Safety Features: Emergency stop, safety guards, and overload protection
Optional Extras: Decoilers, stackers, remote PLC control, and embossing units
