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Metal Purlin Roll Forming Machine

Overview
Stock #:
3665
Description

The C Z Purlin Roll Forming Machine is a high-performance, fully automatic roll forming machine designed to produce C and Z-shaped steel purlins with exceptional accuracy and efficiency. Ideal for large-scale metal roofing and structural applications, this machine offers seamless interchangeability between C and Z profiles with minimal downtime. Built with premium materials and advanced technology, it ensures long-lasting performance and superior cutting precision.
This machine is commonly used in the construction of warehouses, workshops, and industrial buildings, where C and Z purlins are essential for structural support. Engineered to meet international quality standards, this roll forming machine is an excellent investment for manufacturers and builders seeking reliable and efficient solutions.
Key Details About This Machine
Model No.: C Z Purlin Roll Forming Machine

Certification: CE, ISO9001, SGS

Condition: New

Automatic Grade: Fully Automatic

Control Type: PLC (Mitsubishi PLC and Transducer)

Shaft Diameter: 82mm

Rollers Material: Cr12MOV Mould Steel with Quenched Treatment

Shafts Material: High Grade No.45 Carbon Wrought Steel

Cutting Blade: Cr12MOV Mould Steel with Hardness 58-60 HRC

Electric Elements: Mitsubishi PLC and Transducer

Material Thickness: 1.5-3.0 mm or 2.0-4.0 mm

Main Motor Power: 5.5 kW × 3 Motors

Forming Speed: 18 m/min

Weight: Approx. 23 Tons

Certification: ISO9001, CE

Warranty: 36 Months

Machine Frame: H450, Wall Thickness 45mm

Transportation: Suitable for Sea and Road Transmission
Different Types of This Machine
C Purlin Roll Forming Machine – Specializes in producing C-shaped purlins with high efficiency.

Z Purlin Roll Forming Machine – Produces Z-shaped purlins with fast interchangeability.

C/Z Purlin Interchangeable Roll Forming Machine – Capable of forming both C and Z purlins by switching between profiles quickly and easily.

Fully Automatic Purlin Roll Forming Machine – With automatic size adjustment and cutting features.

Adjustable Purlin Roll Forming Machine – Allows modification of width and height for various profile sizes.
Key Components of This Machine
Decoiler/Uncoiler: Feeds the steel coil into the machine.

Guiding Equipment: Ensures precise alignment of the material.

Roll Forming Stations: 15 stations with high-precision rollers.

Cutting System: Hydraulic cutting system with Cr12MOV blades.

PLC Control System: Mitsubishi PLC for automated control and accurate operations.

Hydraulic System: For cutting and punching processes.

Output Table: Collects finished purlins and facilitates easy handling.
Typical Applications of This Machine
Steel Building Construction

Warehouse and Industrial Structures

Roofing and Cladding Systems

Agricultural and Commercial Buildings

Solar Panel Mounting Systems

Garage and Storage Facilities
Design Standards for This Machine
Compliance with ISO9001, CE, and SGS Certifications.

Adherence to international safety and quality standards.

Precision control through Mitsubishi PLC systems.

High-performance materials for shafts, rollers, and blades.
Pricing Details for This Machine
The price for a C Z Purlin Roll Forming Machine varies based on specifications, size, and additional features. Internationally, the price typically ranges between:
Basic Model: $35,000 - $45,000 USD

Advanced Model with Automation: $50,000 - $65,000 USD

High-Performance Model with Customization: $70,000 - $250,000 USD
For an exact quote, contact Machine Matcher for a tailored price based on your requirements.
Installation and Commissioning of This Machine
Pre-Installation Inspection: Ensure proper placement and alignment.

Electrical & Hydraulic Setup: Connect to the appropriate power supply and hydraulic system.

Machine Calibration: Adjust roller stations, cutting, and punching systems.

Trial Run & Fine-Tuning: Perform test runs to ensure profile accuracy.

On-Site Training: Guide operators on efficient machine use.
⚙️ Operation and Maintenance of This Machine
Daily Maintenance: Lubricate moving parts and clean debris.

Periodic Checks: Inspect shafts, rollers, and cutting blades.

PLC System Review: Update software and check for errors.

Blade Replacement: Monitor blade condition and replace when necessary.

Hydraulic System Check: Check for leaks and ensure correct oil levels.
Selecting This Machine: Considerations and Guidance
Profile Specifications: Ensure compatibility with C and Z profiles.

Material Thickness: Verify the required thickness range.

Production Volume: Choose a machine suitable for your production scale.

Automation Requirements: Consider automatic vs. manual size adjustment.

Budget and ROI: Evaluate cost vs. long-term benefits.
Benefits of This Machine
High Precision: Produces accurate profiles with minimal errors.

Automatic Interchangeability: Quickly switch between C and Z profiles.

Durability: Rollers and shafts made from hardened materials for long life.

Customizable Options: Adjustable for different profile sizes and thicknesses.

Fast Production Speed: Up to 18 m/min ensures efficient operation.
Limitations of This Machine
Initial Setup Time: Requires careful alignment and calibration.

High Initial Investment: Cost may be prohibitive for small-scale operations.

Power Consumption: Requires consistent power supply for optimal performance.
Cost Comparison of This Machine
Basic Model: Lower cost but limited features.

Advanced Model: Medium cost with automation and customization.

High-Performance Model: Higher initial cost but maximum efficiency.
Troubleshooting Issues of This Machine
Misalignment of Profiles: Check roller alignment and adjust settings.

Cutting Blade Wear: Replace worn-out blades promptly.

Hydraulic System Leaks: Inspect hoses and seals for damage.

PLC System Errors: Reset the system and check sensor connections.
Machine Location: Saudi Arabia
This machine is available for immediate delivery to Saudi Arabia. Machine Matcher offers assistance with shipping, documentation, and customs clearance.
Brand & Warranty Information
Brand: Available under leading global brands with customization options.

Warranty: 36 Months covering machine parts, PLC system, and motors.
❓ Question and Answer Section
Q1: What is the forming speed of this machine?
A: The forming speed is approximately 18 m/min.
Q2: Can this machine handle different thicknesses?
A: Yes, it supports material thicknesses between 1.5-3.0 mm or 2.0-4.0 mm.
Q3: How long does it take to switch between C and Z profiles?
A: Profile change typically takes 10-15 minutes.
Q4: What is the lifespan of this machine?
A: With regular maintenance, it can last for over 10 years.
How Machine Matcher Can Help with Buying and Inspection
Machine Matcher simplifies the process of selecting and purchasing roll forming machines by providing:
Tailored Matching: Matches your profile drawings and material requirements to the best machines.

Trusted Global Network: Sourcing from trusted manufacturers worldwide with competitive prices.

Expert Support: Guidance on machine specs, setup, shipping, and installation.

Inspection Services: Ensuring machine quality and compliance with specifications.
Contact Details
If you are looking for a specific machine, contact us and we will use our network to find it for you.
UK: +44 20 335 56554

USA: +1 407 559 7948

Europe: +32 460 24 13 95

WhatsApp: +44 20 335 56554

Email: [email protected]

Website: www.machinematcher.com

Specifications

Machine Model: Purlin Roll Former
Operation Way: Fully Automatic
Certification: ISO9001, CE
Warranty: 36 Months
Customization: Available
Weight: About 23 Tons
Material Thickness: 1.5-3.0 mm or 2.0-4.0 mm
Main Motor Power: 5.5 kW × 3 Motors
Forming Rollers Quantity: 15 Stations
Shaft Diameter: 82 or 90 mm
Roller Material: Cr12MOV., Hardness 58-60 HRC
Machine Frame: H450
Wall Thickness: 45mm
Forming Speed: 18 m/min
Transport Method: In Containers, Sea & Road Transmission

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