A Purlin roll forming machine is a specialized piece of equipment designed to manufacture purlins, which are essential structural components in steel construction. Purlins are horizontal beams or bars used for structural support in buildings, typically beneath roofs or walls. This machine efficiently produces purlins in various sizes and shapes, such as C, Z, U, or Sigma profiles, to meet diverse construction needs.
Machine Description
The Purlin roll forming machine is designed for high-speed production and precise customization. Its fully automated system ensures seamless operation, offering minimal waste and consistent output. It is equipped with advanced control systems, making it user-friendly and reliable for long-term industrial use.
The machine can handle various materials, including galvanized steel, stainless steel, and high-strength steel, making it versatile across construction and industrial applications. The robust design and modular construction allow easy setup, maintenance, and integration with other manufacturing systems.
1. General Specifications:
Profile Type: C, Z, U, or Sigma Purlins
Material: Galvanized steel, stainless steel, high-strength steel
Material Thickness: 1.5mm - 4mm (customizable)
Material Width: Up to 600mm
Material Yield Strength: Up to 450 MPa
2. Machine Dimensions:
Machine Length: Approx. 10-15 meters
Machine Width: Approx. 1.5-2.5 meters
Weight: 10-15 tons (varies with customization)
3. Roller System:
Roller Material: High-grade chromium steel with heat treatment
Number of Roller Stations: 18-25 (varies by profile complexity)
Roller Surface Treatment: Polished and chrome-coated for durability
4. Cutting System:
Cutting Type: Hydraulic cutting system
Blade Material: Cr12MoV steel (heat-treated for extended life)
Cutting Precision: ±1mm
Operation Mode: Fully automatic cutting to length
5. Motor and Drive:
Main Motor Power: 15-30 kW (depending on profile size and material)
Hydraulic Motor Power: 7.5 kW
Drive Type: Gearbox-driven or chain-driven
6. Control System:
PLC System: Advanced PLC with touch-screen interface
Programming: Multiple profile configurations and easy data input
Sensors: Proximity and encoder-based systems for precision
Language Support: Multi-language support for global usage
7. Production Capacity:
Speed: 15-25 m/min (customizable)
Batch Size: Adjustable for continuous or batch production
Profile Changeover Time: Less than 15 minutes with quick-change technology
8. Optional Extras:
Uncoilers and recoilers
Automatic stacking systems
Pre-punching and pre-notching units
Coil car tippers
Safety guards and enclosures
Remote monitoring and PLC systems
Common Questions and Answers
Q1: What materials can the Purlin roll forming machine process?
A1: The machine is compatible with galvanized steel, stainless steel, and high-strength steel, supporting material thicknesses between 1.5mm and 4mm.
Q2: Can the machine produce multiple profile types?
A2: Yes, the machine is designed for versatility and can manufacture C, Z, U, or Sigma Purlins. Some models come with quick-change mechanisms to switch profiles in under 15 minutes.
Q3: Is the machine easy to operate?
A3: Absolutely. It features a PLC control system with a touch-screen interface, allowing users to input parameters and monitor the production process with ease.
Q4: What is the typical production speed?
A4: Standard production speeds range from 15 to 25 meters per minute, depending on the material and profile complexity.
Q5: How does the hydraulic cutting system ensure precision?
A5: The hydraulic cutting system uses Cr12MoV steel blades and is controlled by the PLC, ensuring a cutting tolerance of ±1mm.
Q6: Are there safety features included?
A6: Yes, the machine is equipped with safety guards, enclosures, and emergency stop buttons to ensure operator safety during operation.
Q7: What optional accessories are available?
A7: You can add uncoilers, recoilers, automatic stackers, pre-punching and notching units, coil car tippers, and remote monitoring systems to enhance functionality.
Q8: How is maintenance managed?
A8: The machine requires regular cleaning and lubrication of moving parts. The rollers and cutting blades may need occasional replacement, depending on usage. A detailed maintenance guide is provided with the machine.
Q9: What industries benefit from this machine?
A9: Purlin roll forming machines are widely used in the construction, automotive, and manufacturing sectors for building frames, roofing structures, and industrial frameworks.
Q10: Can this machine be customized?
A10: Yes, it can be fully customized to meet specific profile dimensions, material requirements, and production capacities.
Specifications
