The Non-Composite Floor Deck Roll Forming Machine is an advanced and highly efficient system designed for producing non-composite metal floor decks used in construction and infrastructure projects across the USA. This machine is engineered to handle various material thicknesses and meet the specific requirements of American builders, ensuring durability, strength, and compliance with national construction standards.
With a high-power motor, robust frame, and precision cutting system, this roll forming machine is ideal for producing non-composite steel floor decking used in multi-story buildings, bridges, and mezzanines. The USA's market requires machines that adhere to strict regulations, power requirements, and safety standards, making this model an excellent choice for manufacturers in North America.
Machine Description
The Non-Composite Floor Deck Roll Forming Machine is a fully automated system designed for high-speed and precision manufacturing of steel decking panels. The machine is equipped with 28 forming stations, ensuring optimal forming and structural integrity of the deck profiles.
It operates on a 480V - 3 Phase - 60Hz power system, suitable for industrial operations in the USA. The 32HP motor provides the necessary torque and speed for continuous operation, and the hydraulic shear cutting system ensures clean, burr-free edges.
This machine is built with a heavy-duty chain drive and gearbox system, ensuring consistent material flow and high-strength output. Optional safety covers and E-stops enhance operator safety, making it compliant with OSHA regulations.
The machine footprint is 85 feet, making it ideal for large-scale production facilities. With a 20-ton weight, the machine ensures stability, vibration resistance, and smooth material feeding throughout the roll forming process.
Key Features of the Non-Composite Floor Deck Roll Forming Machine
1. High-Precision Roll Forming
28 forming stations provide superior shaping of non-composite floor decking panels.
High-accuracy rollers ensure consistent profile dimensions.
Maintains deck integrity while eliminating deformation issues.
2. Heavy-Duty Construction
20-ton machine weight provides stability for high-speed operation.
Strong frame reduces vibration and enhances material feeding accuracy.
3. Efficient Power System for the USA Market
480V, 3-phase, 60Hz power supply, matching industrial power systems in the USA.
32HP motor delivers high power for continuous heavy-duty production.
4. Robust Cutting System
Hydraulic shear cutting system ensures clean, burr-free cutting.
Reduces waste and improves product quality.
5. Safe and Reliable Operations
Optional safety covers for enhanced operator protection.
Emergency stops (E-stops) ensure quick shutdown in case of an emergency.
Applications of Non-Composite Floor Decking in the USA
Multi-Story Buildings – Provides structural flooring in high-rise constructions.
Mezzanines & Platforms – Used for additional floors in warehouses and factories.
Bridges & Walkways – Applied in pedestrian and highway bridge decks.
Industrial Structures – Essential for commercial and factory building frameworks.
Setup and Installation
Pre-Installation Requirements
Ensure a stable 85ft workspace for the machine.
The 480V, 3-Phase power connection should be ready before installation.
A reinforced floor or foundation is necessary due to the 20-ton weight.
Installation Process
Machine Positioning – Place the machine on a level, stable surface.
Electrical Connection – Connect to 480V, 3-Ph, 60Hz power supply.
Material Loading – Feed steel coils of 18g-24g thickness into the system.
Trial Run & Calibration – Adjust the rollers for precise deck formation.
Safety Checks – Test E-Stops and optional safety covers before production.
Maintenance and Troubleshooting
Regular Maintenance
Lubricate moving parts (gearbox, chain drive) weekly.
Inspect rollers and cutting blades for wear.
Check hydraulic system for leaks and maintain pressure levels.
Ensure electrical connections are secure and free of damage.
Common Issues & Solutions
Issue
Cause
Solution
Uneven Deck Formation
Misaligned rollers
Adjust roller stations
Material Slipping
Low tension in chain drive
Tighten the chain drive
Hydraulic Shear Malfunction
Low oil pressure
Refill or replace hydraulic oil
Electrical Faults
Loose wiring or power fluctuation
Check wiring and power source
Frequently Asked Questions (FAQs)
1. What is the power requirement for this machine in the USA?
This machine requires a 480V, 3-phase, 60Hz power supply, which is the standard industrial voltage in the United States.
2. Can the machine handle different thicknesses of steel?
Yes, the machine can process steel sheets ranging from 18-gauge to 24-gauge.
3. How fast can the machine produce non-composite floor decks?
The production speed depends on the profile and settings, but typically it can roll form 30-50 feet per minute.
4. What safety features does the machine have?
The machine comes with E-stops for emergency shutdown, and optional safety covers for enhanced operator protection.
5. What is the weight and footprint of the machine?
The machine weighs 20 tons and has a total footprint of 85 feet, making it suitable for large manufacturing facilities.
6. What type of cutting system does this machine use?
It uses a hydraulic shear cutting system, ensuring precise and clean cuts on each deck profile.
7. Does the machine come with a chain drive or a gearbox system?
The machine can be configured with either a chain drive or gearbox system, based on the customer's preference.
8. Is installation included with the machine purchase?
Yes, professional installation and training services are available upon request for customers in the USA.
Conclusion
The Non-Composite Floor Deck Roll Forming Machine is an essential tool for steel fabricators, construction firms, and manufacturing companies in the USA. With high precision, powerful motor, robust cutting system, and safety features, this machine ensures efficient production of non-composite floor decking for large-scale building projects.
If you are looking for a reliable and efficient roll forming machine for non-composite floor decks, contact us today for a detailed quotation and consultation.
Material Thickness: 18g - 24g
Machine Weight: 20 Tons
Machine Footprint: 85 Feet
Main Power Supply: 480V - 3Ph - 60Hz
Motor Power: 32 HP
Gearbox System: Chain Drive / Gearbox
Forming Stations: 28 Stations
Cutting System: Hydraulic Shear
Safety Covers: Optional
E-Stops: Yes
