The Cable Tray Roll Forming Machine in Armenia is a high-performance, fully automatic line engineered to produce cable trays of various widths, depths, and material gauges. These machines are vital in the electrical, construction, infrastructure, and industrial sectors, where organized cable management is essential for safety and efficiency.
At Machine Matcher, we supply new, custom-built cable tray roll forming machines tailored to your profile design, power supply, and production capacity. Every system is designed for accuracy, repeatability, and long-term reliability, using advanced PLC control and precision-ground rollers to ensure perfect tray formation and consistent quality output.
Whether you’re producing ladder-type trays, perforated trays, slotted trays, or solid-bottom trays, our machines are configured to meet your exact project needs — including punching, embossing, and cutting options, all integrated seamlessly into the forming line.
We provide worldwide delivery, full setup, and 24/7 technical support, with engineering teams available across Armenia, the Middle East, and Europe.
Machine Technical Specifications
Specification
Details
Machine Type:
Cable Tray Roll Forming Machine
Production Speed:
10–25 m/min (adjustable depending on punching configuration)
Material Thickness Range:
0.8–2.5 mm
Material Width Range:
100–600 mm (customizable)
Material Types:
Galvanized Steel (GI), Stainless Steel (SS), Aluminum, Mild Steel
Material Yield Strength:
Up to 550 MPa
Roller Material:
GCr15 bearing steel, heat-treated and hard-chromed
Roller Surface Treatment:
Polished and coated to prevent scratching and corrosion
Number of Forming Stations:
16–28 stations depending on tray width
Roller Shaft Diameter:
70–90 mm
Shaft Material:
45# steel, precision-ground and hardened
Main Drive Type:
Gearbox or chain drive
Power (Armenia):
380 V / 50 Hz / 3 Phase (customizable)
Motor Power:
15–30 kW (depending on configuration)
Cutting Method:
Hydraulic flying shear or stationary post-cut
Blade Material:
Cr12MoV high-strength steel
Control Type:
PLC control with HMI touchscreen interface
Operating Mode:
Fully automatic with manual override
De-coiling System:
3–10 ton manual or hydraulic uncoiler
Punching/Notching System:
Hydraulic or servo punching press (optional turret die available)
Machine Frame:
350–450 H-beam welded structure
Thickness of Frame Steel:
16–20 mm
Profile Shape:
Ladder, perforated, or solid-bottom tray (customizable)
Profile Width and Depth:
Width: 100–600 mm, Depth: 25–100 mm
Length Tolerance:
±1 mm/m
Safety Features:
Full enclosure with safety guards, e-stop, overload protection
Protective Covers/Guards:
Transparent or solid covers for safe observation
Emergency Stop Button:
Installed at entry, exit, and control console
Overload Protection System:
Integrated in drive motor and hydraulic system
Optional Add-ons and Upgrades
Automatic stacker system
Servo punching and embossing units
Remote PLC diagnostic access (via Ewon or PLCRemote)
Coil car and hydraulic coil tilter
Automatic lubrication system
Roll former guarding enclosure with sound insulation
Extra roll sets for multiple tray sizes
Servo feeder and pre-leveling section
All machines are new, built to your exact profile requirements, and tested before shipment.
Cable Tray Profile Description
Cable trays are metal channels that safely support and route electrical wiring across buildings, factories, and industrial sites. They come in multiple configurations:
Perforated cable trays: Provide ventilation and heat dissipation.
Ladder trays: Ideal for heavy-duty installations with large bundles.
Solid-bottom trays: Used in data centers and cleanrooms for EMI protection.
Trough or slotted trays: Suitable for light-duty wiring applications.
Profile Dimensions
Width: 100–600 mm
Depth: 25–100 mm
Length: Cut to specification (typically 2.4–3 m per piece)
Material gauge: 0.8–2.5 mm
Materials
Galvanized Steel (GI) – Most common in Armenia
Stainless Steel – For chemical and industrial plants
Aluminum – For lightweight and corrosion-resistant applications
Industries and Applications in Armenia
Cable tray roll forming machines are widely used in:
Electrical contracting and power distribution
Telecommunication networks
Industrial automation plants
Commercial building infrastructure
Renewable energy (solar and wind power systems)
Transport hubs, tunnels, and airports
Oil, gas, and chemical industries
In Armenia, the cable tray industry is expanding with new commercial and infrastructure projects in Yerevan, Gyumri, and Vanadzor, driving demand for high-precision cable tray production lines that meet both local and international standards (ISO, CE, IEC).
Setup and Installation
Each machine is delivered fully tested and accompanied by:
Detailed installation and alignment guide
Hydraulic and electrical wiring diagrams
Operator and maintenance manuals
Remote PLC setup and training (via video or on-site)
Installation involves:
Positioning the machine on a level foundation.
Connecting the hydraulic power unit and electrical supply.
Testing the PLC system, sensors, and emergency stops.
Running a sample production coil for calibration.
Our technicians can assist with on-site commissioning and operator training anywhere in Armenia.
Maintenance and Support
Machine Matcher offers full maintenance and service plans including:
Daily inspection checklist (rollers, alignment, sensors)
Weekly oil and lubrication checks
Monthly hydraulic system inspection
Annual roller alignment verification and PLC calibration
We also provide:
Remote troubleshooting
Spare parts supply (rollers, shafts, blades, bearings)
Preventive maintenance contracts
24/7 global technical support
Visit the Machine Matcher Technical Support Desk for instant assistance.
Machine Pricing
Cable tray roll forming machine prices vary depending on configuration:
Level
Description
Estimated Price (USD)
Entry Level
Manual uncoiler, basic PLC, post-cut system
$80,000 – $120,000
Mid Range
Hydraulic uncoiler, punching system, automatic cutting
$120,000 – $180,000
High End
Full servo line, automatic stacker, remote PLC
$180,000 – $300,000+
All quotes include:
Machine design to your profile
Testing videos before shipment
Packaging and documentation for export
Optional installation and training services
Contact us for a custom quotation based on your coil width, tray size range, and production requirements.
Countries & Markets Served
Machine Matcher supplies cable tray roll forming machines across:
Armenia
Georgia
Azerbaijan
Turkey
Iran
United Arab Emirates
United Kingdom
United States
Europe and Africa
Every machine is built to meet international safety and performance standards and can be configured for different power supplies and control systems.
Why Choose Machine Matcher
Global supply and support network
24/7 technical assistance
Custom-built machines for your profile
OEM and aftermarket spare parts
Detailed inspection and pre-shipment testing
PLC remote access support and diagnostic reports
Local installation and maintenance partners in Armenia
Frequently Asked Questions
Q1: What is a cable tray roll forming machine?
A: It’s a specialized production line that shapes metal coils into finished cable trays through a continuous rolling and forming process. The machine integrates punching, cutting, and forming in one automated operation.
Q2: Can one machine produce multiple tray sizes?
A: Yes, by adjusting spacers or using quick-change roller sets, you can produce different widths and depths from the same line.
Q3: What material is best for cable trays in Armenia?
A: Galvanized steel is the most common, offering durability and corrosion resistance in both indoor and outdoor environments.
Q4: How long does installation take?
A: Typical setup and testing take 3–5 days, depending on local conditions and power configuration.
Q5: Can the machine be integrated with my existing punching line?
A: Yes. The PLC system allows synchronization with external punching or embossing systems.
Q6: What kind of support does Machine Matcher provide?
A: We offer remote PLC diagnostics, on-site technician visits, preventive maintenance plans, and 24-hour global support.
Contact Machine Matcher
For quotes, technical support, or consultation, contact our team:
Machine Matcher - Global Roll Forming Machine Specialists
United Kingdom (Main Office)
Phone: +44 20 335 56554
United States
Phone: +1 407 559 7948
Mobile / WhatsApp: +44 7816 972935
Email: [email protected]
