The Cable Tray Roll Forming Machine in Albania is a fully automatic production line designed to manufacture a wide range of cable tray systems, including perforated, ladder-type, and solid-bottom trays. These products are essential for electrical, data, and industrial installations, providing safe and organized cable management.
At Machine Matcher, every machine is new, engineered to your cable tray profile drawing, and built for precision, efficiency, and durability. Each line integrates uncoiling, punching, forming, and cutting functions controlled by a PLC system for high-speed and consistent output.
As Albania continues to expand its industrial and commercial construction sectors, the demand for locally manufactured cable trays is increasing. Machine Matcher supplies complete, globally supported production systems suited for Yard installations, industrial parks, electrical contracting firms, and data infrastructure companies.
We deliver turnkey systems, including machine installation, operator training, and 24/7 global support — ensuring your cable tray manufacturing runs smoothly from day one.
Machine Technical Specifications
Specification
Details
Machine Type:
Cable Tray Roll Forming Machine
Production Speed:
10–25 m/min (adjustable, depending on punching setup)
Material Thickness Range:
0.8–2.5 mm
Material Width Range:
100–600 mm
Material Types:
Galvanized Steel (GI), Stainless Steel, Aluminum, Mild Steel
Material Yield Strength:
Up to 550 MPa
Roller Material:
GCr15 bearing steel, heat-treated and hard-chromed
Roller Surface Treatment:
Polished and coated to prevent scratching
Number of Forming Stations:
16–28 stations (depending on tray size)
Roller Shaft Diameter:
70–90 mm
Shaft Material:
45# high-strength steel, precision-ground
Main Drive Type:
Gearbox or chain drive
Power (Albania):
400 V / 50 Hz / 3 Phase
Motor Power:
15–30 kW
Cutting Method:
Hydraulic flying shear or post-cut
Blade Material:
Cr12MoV, heat-treated for wear resistance
Control Type:
PLC system with HMI touchscreen (Siemens / Delta / Mitsubishi)
Operating Mode:
Fully automatic with manual override
De-coiling System:
3–10 ton manual or hydraulic uncoiler
Punching/Notching System:
Hydraulic or servo-hydraulic (with programmable turret dies)
Machine Frame:
350–450 H-beam welded steel
Thickness of Frame Steel:
16–20 mm
Profile Shape:
Ladder-type, perforated, slotted, or solid-bottom
Profile Width and Depth:
Width 100–600 mm; Depth 25–100 mm
Length Tolerance:
±1 mm/m
Safety Features:
Full enclosure, emergency stop, overload protection
Protective Covers/Guards:
Transparent covers for safe visual inspection
Emergency Stop Button:
Multiple positions (entry, exit, control panel)
Overload Protection System:
Integrated within motor and hydraulic circuits
Optional Add-ons and Upgrades
Automatic stacking and counting system
Servo punching and embossing modules
Remote PLC monitoring (Ewon or PLCRemote system)
Hydraulic coil car and tipping system
Automatic lubrication and cleaning system
Leveling and pre-straightening unit
Quick-change roll tooling for multiple tray sizes
Safety enclosures with noise reduction panels
Automatic height and width adjustment system
All machines are custom-designed and tested before shipment and come with a comprehensive installation and operation guide.
Cable Tray Profile Description
Cable trays are essential components in electrical distribution networks and industrial automation systems, offering structured pathways for power and data cables.
Common Tray Types
Perforated Cable Tray: Allows airflow and heat dissipation.
Ladder-Type Cable Tray: Ideal for heavy power cables in large installations.
Solid-Bottom Cable Tray: Provides shielding for sensitive cables.
Trough Cable Tray: For smaller cable runs and light loads.
Profile Dimensions
Width: 100–600 mm
Depth: 25–100 mm
Material Gauge: 0.8–2.5 mm
Tray Length: 2.4–3 m (standard)
Typical Materials
Galvanized Steel (GI) – Economical and corrosion-resistant.
Aluminum – Lightweight, suitable for indoor networks.
Stainless Steel – Used in chemical, food, or high-humidity environments.
Industries and Applications in Albania
Cable tray systems are crucial to modern infrastructure across Albania’s expanding sectors, including:
Commercial and Industrial Construction (Tirana, Durrës, Shkodër)
Electrical Contracting and Power Distribution
Telecommunications and Data Centers
Renewable Energy Projects (Solar and Wind)
Manufacturing and Process Industries
Transport, Infrastructure, and Airports
As industrial zones and logistic hubs expand across Albania, demand for locally produced cable trays is increasing, making domestic manufacturing more cost-efficient than imports. Machine Matcher helps you establish or scale production with reliable, globally supported equipment.
Setup and Installation
Every cable tray roll forming line is delivered fully tested and pre-assembled for quick on-site installation.
Installation Steps:
Positioning: Place on a level foundation and secure frame anchors.
Connection: Connect electrical, hydraulic, and air systems.
Calibration: Align rollers, level the base, and test motor synchronization.
Trial Run: Feed a sample coil, run the full cycle, and adjust sensors.
Machine Matcher offers remote installation guidance and optional on-site technician assistance within Albania or neighboring regions.
Maintenance and Support
A proactive maintenance plan extends machine life and reduces downtime.
Daily Tasks
Clean rollers and guides.
Check coil feeding and punching accuracy.
Weekly Tasks
Inspect hydraulic oil level.
Lubricate moving parts and bearings.
Monthly Tasks
Check chain tension and frame bolts.
Inspect sensors and PLC feedback.
Yearly Tasks
Re-align roller stands and replace worn tooling.
Flush hydraulic system and replace oil filters.
Machine Matcher provides:
Remote PLC diagnostics
Spare parts supply (rollers, shafts, blades)
Preventive maintenance contracts
24-hour global support
Visit the Technical Support Desk for online service requests.
Machine Pricing
Pricing depends on size range, punching type, and level of automation.
Model Type
Configuration
Approx. Price (USD)
Basic Model
Manual uncoiler, post-cut, basic PLC
$80,000 – $110,000
Mid-Range Model
Hydraulic uncoiler, servo punching, auto cut
$110,000 – $160,000
High-End Model
Full servo line, auto stacker, dual-tray setup
$160,000 – $280,000+
All machines include:
Design based on your tray profile
Test videos before shipment
Export packaging and documents
Optional setup and operator training
Countries & Markets Served
Machine Matcher supplies and supports cable tray roll forming machines throughout:
Albania
Kosovo
North Macedonia
Montenegro
Greece
Italy
Turkey
Middle East and Europe
Every system complies with ISO and CE standards, and can be configured for local voltage and power supply requirements.
Why Choose Machine Matcher
Custom machines engineered for your cable tray profile
CE & ISO certified manufacturing
24/7 global technical support
PLC remote access and diagnostics
Local installation and after-sales partners in Europe
OEM and aftermarket spare parts
Detailed pre-shipment inspection reports
Competitive lead times and international logistics support
Machine Matcher delivers turnkey production solutions — from coil handling to final stacking — to maximize your productivity.
Frequently Asked Questions
Q1: What is a cable tray roll forming machine?
A: It’s a fully automatic system that shapes steel coils into cable tray channels, integrating punching, cutting, and forming in one continuous process.
Q2: Can one machine make multiple tray sizes?
A: Yes, with adjustable spacers or quick-change tooling, one machine can produce a range of tray widths and depths.
Q3: What materials are best for Albania’s conditions?
A: Galvanized steel (GI) is most common for general use, while stainless steel or aluminum is preferred for coastal or high-humidity regions.
Q4: How long does installation take?
A: Setup usually takes 3–5 working days, including calibration and training.
Q5: Can Machine Matcher provide spare parts?
A: Yes, we supply complete spare parts kits and can ship replacements worldwide within days.
Q6: Does Machine Matcher offer technical support in Albania?
A: Yes, our European technical support team provides remote diagnostics and on-site maintenance through local partners.
Contact Machine Matcher
For custom quotations, technical consultation, or support:
Machine Matcher
Global Roll Forming Machine Specialists
