2W Deck Roll Forming Machine – UAE Market Overview
High-Performance Floor Decking Production for Structural Applications
Product Description:
The 2W Deck Roll Forming Machine is a high-efficiency, precision-engineered solution for producing 2W steel floor deck profiles used in multi-story commercial, residential, and industrial buildings across the UAE. Designed to deliver consistent quality under demanding conditions, this machine is ideal for fabricators and construction contractors seeking high-volume production of composite steel decking.
Known for its wide flute spacing and moderate profile depth, the 2W deck profile provides excellent load distribution while allowing optimal concrete bonding in composite floor systems. The machine is custom-built to handle the full range of material thicknesses and widths typically required in the UAE’s construction sector, ensuring flexibility and performance in every run.
Whether you're setting up a new floor decking line or upgrading an existing facility, the 2W Deck Roll Forming Machine is built for durability, speed, and precision — all while meeting regional power standards and production expectations.
Industries and Applications:
The 2W deck profile is widely used in:
Commercial building construction (shopping malls, high-rise buildings, hotels)
Residential towers and complexes
Infrastructure development projects
Industrial and warehouse facilities
Prefabricated and modular building systems
This machine is especially suited for:
Steel fabrication companies
Metal deck profile suppliers
Construction firms involved in structural framing
Machine Technical Specifications:
Specification
Details
Machine Type
2W Deck Roll Forming Machine
Production Speed
12 – 18 meters per minute (standard)
Material Thickness Range
0.8mm – 1.5mm
Material Width Range
1000mm – 1250mm
Material Types
Galvanized steel, Galvalume, Cold-rolled steel
Material Yield Strength
Up to 550 MPa
Roller Material
GCr15 (high-grade forged steel)
Roller Surface Treatment
Hard chrome-plated for anti-rust and wear resistance
Number of Forming Stations
24–30 stations (depending on profile length and detail)
Roller Shaft Diameter
80mm
Shaft Material
High-grade 45# steel, precision-ground
Main Drive Type
Gearbox or Chain Drive (as per customization)
Power (UAE Region)
380V / 50Hz / 3 Phase
Motor Power
22 kW (standard)
Cutting Method
Hydraulic post-cut system
Blade Material
Cr12MoV (heat-treated, long-life cutting)
Control Type
PLC control with HMI touchscreen interface
Operating Mode
Automatic and Manual modes
De-coiling System
Hydraulic or manual uncoiler, 5–10 Ton capacity
Punching/Notching System
Optional hydraulic pre-punching system
Machine Frame
Heavy-duty welded steel frame
Thickness of Frame Steel
20mm–30mm
Profile Shape
2W trapezoidal deck profile
Profile Width and Depth
Effective width ~960mm; Depth ~50mm (adjustable)
Length Tolerance
±2.0mm per 6m
Safety Features
- Protective Covers/Guards
Included
- Emergency Stop Button
Included
- Overload Protection System
Included
Location and Delivery:
All machines are new and custom-built to meet each customer’s exact profile and technical requirements.
Machine Matcher can deliver this machine anywhere in the United Arab Emirates, including:
Abu Dhabi
Dubai
Sharjah
Ajman
Ras Al Khaimah
Fujairah
Umm Al Quwain
Local voltage and power compatibility are ensured for UAE industrial standards.
Pricing Information:
Prices start from: USD $65,000 (standard configurations)
What affects the final price:
Type of de-coiler and punching systems
Machine speed upgrades
Servo feeding systems
Advanced PLC brand (e.g., Siemens, Mitsubishi)
Extra safety features and automation packages
Shipping, installation, and training support
Pricing is determined based on optional extras and customization requirements. Contact us for a tailored quote based on your specific needs.
Frequently Asked Questions (FAQ):
Q1: What is the difference between 2W and 3W deck profiles?
A: 2W profiles have wider ribs and fewer webs than 3W profiles, making them suitable for medium-span composite slabs and concrete bonding. 3W decks are used where deeper concrete slabs or longer spans are required.
Q2: Is this machine suitable for galvanized steel coil?
A: Yes. The machine is designed to form galvanized and galvalume steel with yield strength up to 550 MPa.
Q3: Can I produce multiple deck profiles on the same machine?
A: With optional quick-change tooling or cassette systems, yes. However, it’s most efficient to dedicate one machine per profile for high-volume production.
Q4: How long does it take to manufacture and deliver this machine to the UAE?
A: Production time is usually 60–75 days from order confirmation. Delivery to UAE ports takes approximately 25–35 days, depending on shipping schedules.
Q5: Is on-site installation and training available in the UAE?
A: Yes. Machine Matcher provides local setup, commissioning, and operator training as an additional service package.
Q6: What kind of maintenance is required for this machine?
A: Regular lubrication, roller cleaning, and alignment checks are essential. The control panel and hydraulic systems should also be inspected periodically to ensure reliable performance.
Conclusion:
The 2W Deck Roll Forming Machine is a high-value solution for the UAE’s growing demand for composite decking systems in modern construction. Built for strength, speed, and customization, it is a reliable choice for fabricators and contractors across Dubai, Abu Dhabi, Sharjah, and beyond.
Contact Machine Matcher today to receive a quote, profile consultation, and expert guidance on setting up your next decking line.
