Heavy-Duty Composite Floor Deck Roll Forming Machine – UAE Market Edition
Engineered for strength. Built for the future. Delivered across the United Arab Emirates.
Product Overview:
The Heavy-Duty Composite Floor Deck Roll Forming Machine is a precision-engineered solution designed to produce high-strength, load-bearing steel composite floor decking systems widely used in large-scale commercial, industrial, and infrastructure projects across the UAE. Designed for structural integrity and efficiency, this machine is capable of handling thicker gauge materials and higher tensile strength steel, meeting the demanding standards of UAE’s modern construction sector.
From Dubai skyscrapers to Abu Dhabi commercial hubs and Sharjah industrial zones, this machine is ideal for manufacturing composite floor deck panels used in concrete-steel composite slabs that support heavy structural loads. It supports fast on-site construction, improves slab performance, and reduces the need for traditional reinforcement.
All machines are new, custom-built, and delivered directly to your UAE location by Machine Matcher’s global partners.
Industries Served:
Commercial Building Construction
Infrastructure Development (Airports, Bridges, Tunnels)
Industrial Facilities & Warehouses
High-Rise Residential Towers
Pre-Engineered Building (PEB) Fabrication
Steel Structure Projects across UAE
Machine Technical Specifications:
Specification
Details
Machine Type:
Heavy-Duty Composite Floor Deck Roll Forming Machine
Production Speed:
15–25 meters/min (depending on profile and material)
Material Thickness Range:
0.8mm – 1.5mm
Material Width Range:
1000mm – 1300mm
Material Types:
Galvanized Steel (GI), Galvalume (GL), Cold Rolled Steel (CR), High-Tensile Steel
Material Yield Strength:
Up to 550 MPa
Roller Material:
GCr15 (high-grade bearing steel)
Roller Surface Treatment:
Hard chrome plating for corrosion resistance
Number of Forming Stations:
20–26 stations (depending on profile depth and design)
Roller Shaft Diameter:
75mm–95mm
Shaft Material:
High-strength 40Cr
Main Drive Type:
Gearbox drive system for heavy-duty performance
Power (UAE Standard):
380V / 50Hz / 3 Phase
Motor Power:
22kW–30kW (customizable based on profile)
Cutting Method:
Hydraulic cutting system
Blade Material:
Cr12Mov (heat-treated high-strength tool steel)
Control Type:
PLC automatic control (Siemens/Delta) with HMI touchscreen
Operating Mode:
Fully automatic with manual override
De-coiling System:
Hydraulic uncoiler – 5 Ton or 10 Ton optional
Punching/Notching System (if included):
Hydraulic punching system with pre-cut options
Machine Frame:
Welded H-Beam steel frame
Thickness of Frame Steel:
20–30mm base plate for vibration resistance
Profile Shape:
Composite floor deck with embossed patterns for concrete bonding
Profile Width and Depth:
Width: 600mm–1000mm / Depth: 50mm–76mm (standard profiles)
Length Tolerance:
±1.5mm
Safety Features:
CE-compliant
- Full protective covers
- Emergency stop buttons
- Overload protection system
Price Guide:
Prices start from: USD $85,000
(Depending on profile size, punching, uncoiler size, and automation level)
What affects the final price?
Profile complexity and width
Embossing requirements
Level of automation
Type and size of uncoiler
Punching/notching systems
Output speed and motor power
Country-specific electrical and safety customizations
Delivery & Support (UAE):
All machines are custom-built and brand new, delivered throughout the UAE including Dubai, Abu Dhabi, Sharjah, Ajman, Fujairah, and Al Ain. Installation support, training, and maintenance services are available.
Warranty: 1 year from dispatch
Support: Full maintenance & parts availability
Remote troubleshooting & operator training available
To receive a tailored quote, please email your profile drawing, required thickness, speed, and power requirements to:
[email protected]
Frequently Asked Questions (FAQ):
Q1: Can this machine produce custom profile shapes or embossing patterns?
A: Yes. The machine can be designed to match your custom composite floor deck profile and embossing requirements for improved bonding with concrete.
Q2: Is installation and training available in the UAE?
A: Yes. On-site installation and operator training can be arranged throughout the UAE.
Q3: What type of steel coils can be used in this machine?
A: The machine supports galvanized steel, galvalume, and high-tensile steel coils with yield strength up to 550 MPa.
Q4: Can this machine be connected to a coil handling system or stacker?
A: Yes. Optional extras such as automatic stackers, coil cars, hydraulic uncoilers, and leveling systems can be integrated based on your production needs.
Q5: How long is the delivery time to the UAE?
A: Average delivery time is 45–75 days after order confirmation, depending on machine complexity and shipping schedule.
Q6: Is remote technical support available?
A: Yes. Remote diagnostics, setup guidance, and troubleshooting are part of our after-sales support package.
Why Choose Machine Matcher?
Machine Matcher connects you with globally trusted manufacturers of heavy-duty roll forming machines, ensuring you get the right equipment at competitive pricing—customized to your UAE standards, delivered with expert advice, and backed by full after-sales support.
Get Started Today.
Email your profile drawing and requirements to [email protected] and receive a competitive quote from our expert team.
All machines are new, built to your exact specifications, and delivered directly to your location in the UAE.
