Deep Rib Roof Deck Roll Forming Machine – UAE Edition
Engineered for Heavy-Duty Steel Decking Projects Across the United Arab Emirates
Product Overview
The Deep Rib Roof Deck Roll Forming Machine is a high-performance, precision-built system designed to produce deep-profile structural roof decking for commercial, industrial, and high-rise building projects. This machine is specifically tailored to meet the demands of the UAE construction industry, which relies heavily on robust, load-bearing steel decking to support roofing systems in a hot, dry, and wind-prone environment.
Known for its deep-profiled structural shape, the deck produced by this machine provides exceptional strength, load distribution, and diaphragm rigidity, making it ideal for multi-storey car parks, warehouses, office towers, and airport terminals across Abu Dhabi, Dubai, and Sharjah.
Machine Matcher proudly supplies this equipment custom-built and fully compatible with UAE voltage standards and local job site requirements. Every machine includes after-sales technical support, setup guidance, and a 1-year warranty from dispatch.
Industries & Applications
This Deep Rib Roof Deck machine is widely used across:
Construction & Infrastructure Development
High-Rise Commercial Buildings
Prefabricated Steel Structures
Industrial Roof Systems
Multi-storey Car Parks and Warehouses
It is essential for developers and contractors looking to install high-strength metal decking systems that support waterproofing membranes, concrete slabs, and insulation.
Machine Technical Specifications
Specification
Details
Machine Type
Deep Rib Roof Deck Roll Forming Machine
Production Speed
15–30 meters per minute
Material Thickness Range
0.75mm – 1.5mm
Material Width Range
1000mm – 1450mm (customized to profile)
Material Types
Galvanized Steel (GI), Cold-Rolled Steel, Galvalume, Aluminum
Material Yield Strength
Up to 550 MPa
Roller Material
GCr15 bearing steel with precision CNC machining
Roller Surface Treatment
Hard chrome plated (≥0.05mm thickness)
Number of Forming Stations
20–28 stations (depending on profile complexity)
Roller Shaft Diameter
80mm
Shaft Material
High-grade 45# steel, heat-treated
Main Drive Type
Gearbox transmission
Power (UAE Standard)
380V / 50Hz / 3Phase
Motor Power
15–22 kW main motor (based on profile type and production speed)
Cutting Method
Hydraulic post-cutting with stop-cut and flying cut options available
Blade Material
Cr12MoV, heat-treated for durability
Control Type
PLC automatic control (Siemens, Delta, or Mitsubishi options)
Operating Mode
Automatic with touchscreen HMI interface
De-coiling System
5–10 ton hydraulic or manual uncoiler
Punching/Notching System
Optional hydraulic punching system (for service holes/vents)
Machine Frame
Welded structure with heavy-duty H-beams
Thickness of Frame Steel
20–25mm
Profile Shape
Deep Rib (3" – 4" depth depending on customer drawing)
Profile Width and Depth
Effective width: ~914–1000mm; Depth: ~76–102mm
Length Tolerance
±2mm per 6000mm
Safety Features
Emergency stop, overload protection, full steel guards, safety signs
Protective Covers/Guards
Included for all rotating components
Emergency Stop Button
Installed on HMI and frame
Overload Protection System
Integrated with main electrical control panel
Pricing Information
Prices start from:
$65,000 USD for a standard configuration (excluding optional extras and shipping).
What affects the final price?
Profile complexity and depth
Type of automation (manual vs automatic stacker, servo feeder, punching tools)
Brand of PLC system
Motor and gearbox capacity
Optional extras: Coil car, hydraulic punch stations, remote operation features
Local voltage customization and region-specific adaptations (UAE standard)
Machine Matcher provides tailored quotes based on your profile drawing, coil specs, and job site needs.
Please send all specifications and drawings to: [email protected]
Delivery and Service in UAE
This machine is new and custom-built to meet your specific production needs. It can be delivered anywhere in the United Arab Emirates, including:
Abu Dhabi
Dubai
Sharjah
Ras Al Khaimah
Ajman
Al Ain
All machines are backed by a full 1-year warranty, with support for setup, remote diagnostics, and on-site maintenance options available upon request.
Frequently Asked Questions (FAQs)
Q1: What makes the deep rib profile different from other roof decks?
A: The deep rib design (typically 3" or more) offers increased structural capacity, better load distribution, and enhanced diaphragm action, making it ideal for longer spans and heavy-duty applications.
Q2: Can this machine handle aluminum or stainless steel?
A: Yes, with the right tooling and adjusted forming speeds, the machine can handle aluminum and stainless steel. Contact us with your material type for a tailored configuration.
Q3: Is setup included in the price?
A: Initial remote support for setup is included. On-site installation and training are available at an additional cost depending on your UAE location.
Q4: What kind of maintenance does this machine require?
A: Routine lubrication of the forming shafts, regular inspection of the cutting blades, electrical checks, and cleaning of roller surfaces. Preventative maintenance packages are available.
Q5: What are the customization options?
A: You can request custom profile shapes, additional punch tooling, servo feeding systems, or even dual-profile forming capability on a single line.
Q6: What’s the delivery time?
A: Standard production time ranges from 8 to 12 weeks, depending on order complexity. Delivery to UAE ports is arranged with customs support if needed.
Conclusion
If you're looking to produce heavy-duty deep ribbed roof deck panels in the UAE for high-rise and industrial construction projects, this machine delivers both precision and reliability. Built with premium components and fully compliant with UAE electrical and safety standards, it's the perfect investment for fabricators, contractors, and steel structure manufacturers across the Emirates.
To receive a personalized quote and discuss your profile requirements, contact us at:
[email protected]
