Corrugated Metal Decking Roll Forming Machine – UAE Edition
High-Speed Production with Custom Profile Capability for the UAE Construction and Steel Fabrication Industries
Product Overview
The Corrugated Metal Decking Roll Forming Machine is engineered for high-precision, continuous production of structural metal decking panels, widely used in commercial, industrial, and high-rise building construction across the United Arab Emirates. Built to handle the demanding standards of the UAE's booming infrastructure and real estate development sectors, this machine delivers exceptional speed, durability, and profile consistency.
Whether you're manufacturing floor decking for skyscrapers in Dubai, steel decking for commercial complexes in Abu Dhabi, or roofing sheets in Sharjah, this machine offers the performance and customization to meet every project’s need.
All machines are newly built and tailored to your specific profile and production requirements, and delivery is available across the UAE—from Dubai, Abu Dhabi, Sharjah, Ajman, Fujairah, Ras Al Khaimah to Umm Al Quwain.
Industries Served
Commercial & Industrial Construction
Infrastructure & Public Works
Prefabricated Building Manufacturers
Steel Fabrication Workshops
Real Estate Development Firms
Oil & Gas and Utility Infrastructure Projects
Corrugated decking provides excellent load-bearing support, acoustic insulation, and formwork for concrete slabs—making this machine a staple in the UAE’s rapidly growing construction industry.
Machine Technical Specifications
Feature
Specification
Machine Type
Corrugated Metal Decking Roll Forming Machine
Production Speed
Up to 20–30 meters per minute (adjustable)
Material Thickness Range
0.8mm to 1.5mm
Material Width Range
1000mm to 1500mm (varies by profile)
Material Types
Galvanized Steel, Galvalume, Cold Rolled Steel
Material Yield Strength
Up to 550 MPa
Roller Material
High-grade GCr15 steel (quenched and polished)
Roller Surface Treatment
Hard chrome coating for wear resistance
Number of Forming Stations
20 to 32 stations (based on profile)
Roller Shaft Diameter
75mm
Shaft Material
Solid 45# Steel, precision-machined
Main Drive Type
Chain or gearbox-driven (based on client preference)
Power (UAE compatible)
380V / 50Hz / 3-Phase
Motor Power
22 kW
Cutting Method
Hydraulic post-cutting system
Blade Material
Cr12MoV hardened tool steel
Control Type
PLC control system (Siemens or Delta) with HMI touch screen
Operating Mode
Fully Automatic, Semi-Automatic, Manual
De-coiling System
Hydraulic or manual de-coiler (optional 5T to 10T capacity)
Punching/Notching System
Optional hydraulic punching system for joint holes
Machine Frame
Welded steel frame with precision machining
Thickness of Frame Steel
18mm
Profile Shape
Trapezoidal or sinusoidal corrugated deck profile
Profile Width and Depth
Customizable (e.g., 688mm to 960mm width, 50mm to 75mm depth)
Length Tolerance
±1.0mm
Safety Features
Emergency stop, interlock covers, overload protection
Protective Covers/Guards
Yes – for chain, rollers, and moving components
Emergency Stop Button
Included at multiple points along the machine
Overload Protection System
Built into motor control systems
Delivery & Support in UAE
This machine is built-to-order and shipped directly from our manufacturing partner to your UAE facility. Whether you're based in Dubai, Abu Dhabi, Sharjah, or any other emirate, our team ensures end-to-end logistics, setup guidance, and on-call technical support.
All Machines Are New – Customized for your profile specs
One-Year Warranty – From dispatch date
Installation & Maintenance Support – Available through our expert team
After-Sales Service – Durable parts, upgrades, and technical help
Email your profile drawings and requirements to:
📩 [email protected]
Frequently Asked Questions (FAQ)
Q1: Can I customize the profile design to match UAE market standards?
A: Yes. We build the machine according to your exact profile drawing and decking shape. You can send us your dimensions and material gauge preferences for a precise quote.
Q2: What is the lead time for delivery in the UAE?
A: Lead time generally ranges from 6–10 weeks, depending on customization, shipping logistics, and optional features requested.
Q3: Is the machine suitable for heavy-duty decking used in high-rise construction?
A: Absolutely. This machine supports material up to 1.5mm thick and 550 MPa strength, ideal for structural deck applications in high-load environments.
Q4: What maintenance is required?
A: Regular lubrication of the rollers and shaft bearings, hydraulic oil level checks, electrical inspections, and keeping the PLC control system updated.
Q5: Can Machine Matcher help with installation and training?
A: Yes. We offer remote assistance, and can coordinate onsite installation and training if required.
Q6: What options are available for the de-coiler and punching units?
A: You can choose between manual or hydraulic de-coilers (up to 10T), and add hydraulic punching for holes, notches, or slab interlocks.
Q7: What is the price of the machine?
A: Pricing is based on your required profile, speed, materials, and extra systems (e.g., stackers, de-coilers, punching). Contact us with your specs for a customized quote.
Request a Quote or Technical Consultation
Whether you're a steel fabricator in Sharjah or a construction contractor in Dubai, we can match the best corrugated decking roll forming machine for your business. Send us your:
Profile drawing or sketch
Preferred material and gauge
Estimated production speed
Power requirements
Delivery location in the UAE
📩 Email everything to [email protected]
Our team in the UK and USA is ready to assist you globally with technical advice, inspection arrangements, and custom manufacturing solutions.
