The 3” Composite Floor Deck Roll Forming Machine is a state-of-the-art solution designed to meet the unique requirements of construction and metal deck manufacturing in Alaska. This machine is engineered for heavy-duty performance, precise manufacturing, and reliable operation, even in challenging conditions. Its ability to produce various profiles, including custom sizes, makes it a versatile choice for projects requiring durability and flexibility.
Machine Description
This roll forming machine specializes in creating 3” composite floor decks, steel form decks, and N decks. It caters to the construction industry in Alaska, providing the high-strength metal decking necessary for building robust infrastructure in cold and demanding environments. The machine offers fixed-base and cassette configurations and can accommodate custom profiles to meet specific project needs.
Equipped with advanced features like pre-flying shear cutting, automated stackers, and a hydraulic uncoiler, the machine ensures efficient production while maintaining high precision. Its robust build and reliable components make it ideal for heavy-duty manufacturing.
Key Features
Profiles: Produces 1.5-inch B deck, 3-inch N deck, composite metal deck, and steel form deck profiles. Custom profiles can also be manufactured as per requirements.
Configurations: Fixed base and cassette machines are available.
Automation: Comes with an optional auto stacker for streamlined operations.
Durability: Built to handle extreme conditions, ensuring long-term performance.
Roll Forming Machine
Forming Speed: 60 ft/min or higher.
Material Thickness: 18-gauge to 22-gauge.
Machine Weight: 20 tons.
Machine Footprint: 85 ft (length).
Main Power Supply: 480V, 3-phase, 60Hz.
Motor Power: 32 HP.
Drive System: Gearbox and chain drive.
Roller Stations: 28.
Cutting Type: Pre-flying shear.
Safety: Optional safety covers and E-stops.
Hydraulic Uncoiler
Uncoiler Capacity: 15,000 lbs.
Decoiling Speed: 60 ft/min.
Coil Width: 48 inches.
Machine Weight: 3.5 tons.
Machine Footprint: 14 ft x 6 ft x 6 ft.
Car Size: 35 inches x 28 inches.
Working Speed: Matches roll former.
Controls: Jog controls, proximity sensors, air brake.
Applications in Alaska
This machine is ideal for:
Commercial and industrial construction.
Infrastructure projects requiring composite metal decks.
Cold-climate applications where durable materials are essential.
Question and Answer Section
Q1: Can the machine operate efficiently in Alaska's cold climate?
A1: Yes, the machine is engineered for durability and can handle Alaska's low temperatures with proper maintenance and lubrication.
Q2: Can I order a custom profile for specific projects?
A2: Absolutely. The machine supports custom profiles tailored to your project's needs.
Q3: How much space is required to install the machine?
A3: The roll forming machine requires a footprint of 85 ft, and the uncoiler occupies 14 ft x 6 ft x 6 ft. Ensure sufficient workspace for safe operation.
Q4: Does the machine come with an automated stacker?
A4: Yes, an auto stacker is available as an optional feature to streamline operations.
Q5: What is the maximum coil weight the machine can handle?
A5: The hydraulic uncoiler can support coils up to 15,000 lbs, making it suitable for heavy-duty applications.
Q6: How is safety ensured during operation?
A6: The machine includes optional safety covers, emergency stops, and a proximity sensor for enhanced safety during operation.
Q7: What type of cutting mechanism is used?
A7: The machine is equipped with a pre-flying shear cutting system for precise and efficient cutting.
Q8: What are the power requirements for this machine?
A8: The machine operates on a 480V, 3-phase, 60Hz power supply, common in industrial settings in Alaska.
This 3” Composite Floor Deck Roll Forming Machine is a powerful addition to any construction or manufacturing operation in Alaska, combining versatility, efficiency, and precision to deliver exceptional results in demanding environments.
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Machine Specifications
