1.5'' Composite Corrugated Metal Floor Decking Roll Forming Machine USA

The 1.5'' Composite Corrugated Metal Floor Decking Roll Forming Machine is a state-of-the-art piece of equipment designed to produce high-strength, precision-engineered floor decking sheets. These sheets are widely used in construction projects across the USA for multi-story buildings, bridges, and industrial flooring systems. This machine offers superior accuracy, efficiency, and durability, meeting the stringent requirements of modern construction standards.
Machine Description
This roll forming machine is engineered for the production of 1.5-inch composite metal floor decking panels. The machine features an advanced design that ensures seamless operation, consistent output, and minimal maintenance. It is equipped with automated controls, making it easy to operate and highly efficient in producing large volumes of decking panels.
Profile Description
The 1.5-inch floor decking profile is designed with precision to offer:
Enhanced bonding with concrete for composite action
Superior load-bearing capacity
Resistance to corrosion and wear
Applications
High-rise buildings
Industrial warehouses
Bridges
Parking structures
Extras and Optional Add-Ons
Automatic stacker for seamless panel collection

Remote PLC control for enhanced usability

Hydraulic decoiler for easy coil handling

Leveling system for perfect sheet alignment

Custom embossing rollers to meet unique project requirements
Setup and Installation
Setting up the 1.5'' composite corrugated metal floor decking roll forming machine involves:
Positioning the machine on a leveled surface.
Installing the hydraulic system and connecting power lines.
Calibrating rollers for precise panel dimensions.
Running trial production to ensure optimal performance.
Maintenance Requirements
Regular lubrication of rollers and chains
Periodic inspection of hydraulic oil levels
Cleaning the machine after every use
Replacing worn-out parts like blades and rollers as needed
Pricing in the USA
The pricing of the machine varies based on customization, capacity, and additional features. Generally:
Base Model: $75,000 - $90,000

High-End Model with Add-Ons: $100,000 - $130,000
Question and Answer Section
Q1: What is the maximum material thickness the machine can handle?
A: The machine can process material thickness ranging from 0.7mm to 1.5mm, depending on the material type.
Q2: Can the machine be customized for specific profiles?
A: Yes, the machine can be customized to produce various decking profiles to meet specific project needs.
Q3: What is the average production speed?
A: The production speed is approximately 12-18 meters per minute, depending on material thickness and cutting time.
Q4: Is training provided for operating the machine?
A: Most manufacturers provide training and user manuals to ensure proper operation and maintenance of the machine.
Q5: How does the machine ensure safety during operation?
A: The machine includes protective enclosures, emergency stop buttons, and an overload protection system.
Q6: What kind of power supply does the machine require?
A: The machine typically operates on a 3-phase 380V/50Hz power supply, but other voltages can be accommodated upon request.
Q7: Can the machine handle galvanized steel?
A: Yes, the machine is specifically designed to process galvanized steel with excellent results.

Material Capability:
Material: Galvanized steel, cold-rolled steelThickness: 0.7mm - 1.5mmWidth: Standard coil width of 1000mm - 1250mmYield Strength: 250 - 550 MPa
Material: Galvanized steel, cold-rolled steel
Thickness: 0.7mm - 1.5mm
Width: Standard coil width of 1000mm - 1250mm
Yield Strength: 250 - 550 MPa
Machine Components:
Rollers:Material: High-grade GCr15 steelHeat-treated and polished for corrosion resistance and durabilityMain Frame:Material: High-strength steelStructure: Welded and stress-relieved for maximum stabilityCutting System:Type: Hydraulic cuttingBlade Material: Cr12Mov steel, hardened for extended lifespanDrive System:Power Transmission: Chain or gear driveMain Motor: 15-18.5 kWHydraulic Station: 4-7.5 kW
Rollers:Material: High-grade GCr15 steelHeat-treated and polished for corrosion resistance and durability
Material: High-grade GCr15 steel
Heat-treated and polished for corrosion resistance and durability
Main Frame:Material: High-strength steelStructure: Welded and stress-relieved for maximum stability
Material: High-strength steel
Structure: Welded and stress-relieved for maximum stability
Cutting System:Type: Hydraulic cuttingBlade Material: Cr12Mov steel, hardened for extended lifespan
Type: Hydraulic cutting
Blade Material: Cr12Mov steel, hardened for extended lifespan
Drive System:Power Transmission: Chain or gear driveMain Motor: 15-18.5 kWHydraulic Station: 4-7.5 kW
Power Transmission: Chain or gear drive
Main Motor: 15-18.5 kW
Hydraulic Station: 4-7.5 kW
Control System:
PLC (Programmable Logic Controller) with touch-screen interfaceBrand Options: Siemens, Mitsubishi, or DeltaFeatures: Pre-set length, quantity control, and error detection
PLC (Programmable Logic Controller) with touch-screen interface
Brand Options: Siemens, Mitsubishi, or Delta
Features: Pre-set length, quantity control, and error detection
Machine Speed:
Production Speed: 12-18 m/min (excluding cutting time)
Production Speed: 12-18 m/min (excluding cutting time)
Safety Features:
Protective enclosuresEmergency stop buttonsOverload protection system
Protective enclosures
Emergency stop buttons
Overload protection system
Dimensions:
Length: 12mWidth: 1.5mHeight: 1.4mWeight: Approximately 10 tons
Length: 12m
Width: 1.5m
Height: 1.4m
Weight: Approximately 10 tons