Type B Metal Roof Deck Roll Forming Machine USA

The Type B Metal Roof Deck Roll Forming Machine is a high-performance manufacturing system designed to produce Type B roof deck panels efficiently and precisely. These panels are widely used in commercial, industrial, and large-scale roofing projects in the USA, providing structural support and serving as a base for various roofing systems.
This roll forming machine is engineered with advanced technology to handle heavy-gauge steel and create consistent profiles that meet ASTM standards. It’s ideal for manufacturers aiming to produce panels at a high volume without compromising quality.
Profile Description
Material: Galvanized steel, G90 or higher for corrosion resistance.

Applications: Commercial buildings, warehouses, and multi-story structures.

Market Size: The Type B metal roof deck is one of the most common profiles in the US roofing market.

Industries: Construction, manufacturing, and infrastructure development.
Setup and Installation
Foundation: Ensure a level surface with proper anchoring points.

Power Connection: Confirm the availability of 480V, 60 Hz power supply.

Calibration: Adjust rollers for the desired material gauge and profile depth.

Trial Run: Conduct a test run with scrap material to ensure precision.

Operator Training: Provide comprehensive training on the PLC system and safety protocols.
Maintenance
Daily: Inspect for debris, clean rollers, and check lubrication.

Weekly: Check hydraulic oil levels and inspect safety guards.

Monthly: Tighten bolts, recalibrate rollers, and test PLC functions.

Annually: Replace worn-out rollers and conduct a full system inspection.
Questions and Answers
What is the typical cost of a Type B Metal Roof Deck Roll Forming Machine?

The price ranges from $80,000 to $150,000, depending on features and customizations.

How long does it take to install the machine?

Installation typically takes 5–7 days, including calibration and trial runs.

What is the production capacity of the machine?

It can produce up to 10,000 square feet of Type B deck per shift, depending on the speed configuration.

Can the machine handle other profiles?

Yes, with additional tooling and roller sets, it can produce other roof deck profiles.

What certifications does the machine comply with?

The machine adheres to CE and UL standards, ensuring compliance with safety and operational regulations in the USA.

Is remote support available?

Yes, remote diagnostics and troubleshooting are available through the PLC system.

What is the warranty period?

The standard warranty is 1 year, covering manufacturing defects and key components.

Can the machine handle thicker gauges for heavy-duty applications?

Yes, it can process up to 16-gauge steel with the appropriate setup.

Roller Materials:Chrome-coated steel rollers for corrosion resistance and durability.Hardened to withstand heavy-duty operations.
Chrome-coated steel rollers for corrosion resistance and durability.
Hardened to withstand heavy-duty operations.
Punching and Notching:Hydraulic punching system integrated for precise cutouts.Customizable patterns for different applications.
Hydraulic punching system integrated for precise cutouts.
Customizable patterns for different applications.
Frame Size:Heavy-duty steel structure for vibration-free operation.Dimensions: Typically 10-15 meters in length, depending on configuration.
Heavy-duty steel structure for vibration-free operation.
Dimensions: Typically 10-15 meters in length, depending on configuration.
Motors:High-torque motors to ensure smooth operation.Main motor power: 15–20 kW.Hydraulic station power: 7.5–11 kW.
High-torque motors to ensure smooth operation.
Main motor power: 15–20 kW.
Hydraulic station power: 7.5–11 kW.
PLC System:Fully automated system with user-friendly controls.Supports touchscreen operation and remote diagnostics.
Fully automated system with user-friendly controls.
Supports touchscreen operation and remote diagnostics.
Machine Speed:Standard: 10–15 meters per minute.Optional high-speed configuration: 20–30 meters per minute.
Standard: 10–15 meters per minute.
Optional high-speed configuration: 20–30 meters per minute.
Safety Guards and Enclosures:Fully enclosed guards for operator safety.Emergency stop buttons strategically located.
Fully enclosed guards for operator safety.
Emergency stop buttons strategically located.
Profile Width and Depth:Type B Profile Width: 36 inches (914 mm).Profile Depth: 1.5 inches (38 mm).Material Gauge: 22–16 gauge.
Type B Profile Width: 36 inches (914 mm).
Profile Depth: 1.5 inches (38 mm).
Material Gauge: 22–16 gauge.
Power Requirements:Compatible with 480V, 60 Hz, 3-phase power (standard in the USA).
Compatible with 480V, 60 Hz, 3-phase power (standard in the USA).
Optional Extras:Stackers: Automatic stacking system for efficient handling.Uncoilers and Recoilers: Hydraulic or motorized options.Leveling Systems: Ensure material flatness before entering the rollers.Remote PLC Controls: For off-site operation and monitoring.
Stackers: Automatic stacking system for efficient handling.
Uncoilers and Recoilers: Hydraulic or motorized options.
Leveling Systems: Ensure material flatness before entering the rollers.
Remote PLC Controls: For off-site operation and monitoring.